Gasket - cylinder head (page 2 of 5)

19. Disconnect fuel hose from connector block on

20. Disconnect fuel hose from fuel cooler and
13. Disconnect 4 glow plug connectors.
14. Disconnect MAP sensor multiplug from inlet manifold. 21. Loosen clip screw and disconnect air intake
22. Loosen vacuum pump oil feed pipe union from

23. Loosen 2 bolts and release alternator support
24. Pre EU3 model:
25. EU3 model:
15. Position engine harness clear of inlet manifold.
16. Disconnect vacuum hose from EGR valve.

26. Remove nut and bolt securing cylinder head to
27. Release clips and disconnect top hose, heater
28. Raise front of vehicle.
17. Release 3 clips and disconnect coolant hoses from fuel cooler.
18. Disconnect fuel hoses, tank to fuel cooler and connector block on cylinder head.

CAUTION: Always fit plugs to open connections to prevent contamination.

cylinder head.

secure to connector block on cylinder head. This is to prevent contamination of the fuel injection system.

Pre EU3 model shown

hose from EGR valve.

cylinder head and discard 'O' ring.

bracket from cylinder head. Remove bolt securing EGR valve pipe clamp to cylinder head. Release the clips and disconnect the coolant hoses from the EGR cooler.

timing chain cover.

hose and heater feed hose.

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.