Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

5 door models

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › 5 door models
Panel repairs5 door models
  1. Perform the main welding.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

  • Weld the outer panel at the rear pillar and side sill with a MIG welder.
  • Make spot welds at the locations marked "X".
  • Make 20% to 30% more spot welds than there were holes drilled.
Perform the main welding.

5 door models

5 door models – Perform the main welding.

Saloon models

Parts & tools for this job For 1995 Rover 400

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