Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

1.4 and 1.6 models

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › 1.4 and 1.6 models
Panel repairs1.4 and 1.6 models · page 1 of 2
  1. Check the dimensions, temporarily install the bonnet, wing and headlight, and check for differences in level and clearance.
  2. Perform the main welding.
  • Weld as much as possible with the jig still mounted.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

  • Make 20% to 30% more spot welds than there were holes drilled.
Perform the main welding.

A. Front Pillar Inner Lower B. New Spring Housing C. Dashboard upper side member

A. Front Pillar Inner Lower B. New Spring Housing C. Dashboard upper side member

1.4 and 1.6 models

1.4 and 1.6 models – A. Front Pillar Inner Lower B. New Spring Housing C. Dashboard upper side member

2.0 petrol and diesel models

Parts & tools for this job For 1995 Rover 400

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