Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

1.4 and 1.6 models (page 2 of 2)

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs
Panel repairs1.4 and 1.6 models · page 2 of 2
  1. Weld the inner wing upper member. When the inner wing upper member is to be reused, make MIG plug welds at the drilled holes.
Weld the inner wing upper member. When the inner wing upper member is to be reused, make M
  1. Finish the welded area. Use a hammer and dolly to even out the side bulkhead and front side frame flanges for close fit with the surface of the front inner wing and spring housing.
  2. Apply the sealer. Apply sealer to the mating surfaces of the lower dashboard and front side frame, etc.
  3. Apply the paint.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

  1. Apply the undercoat. Undercoat the front floor, etc., and apply anti-rust agent to the inside of the welding section of the front side frame, lower dashboard, and inner wing upper member, etc.
  2. Install the related parts. Install in the reverse order of removal.
  3. Inspect, check and make adjustment.
  • Measure the front wheel alignment.
  • Inspect the brake system.
  • Adjust the headlight aim.

Parts & tools for this job For 1995 Rover 400

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.