Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Saloon models

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › Saloon models
Panel repairsSaloon models
Diagram

Saloon models

A. Apply the mastic sealer B. Inner Panel C. Wheel Arch Extension D. Side Sill Extension E. Reinforcement

  1. Cut the replacement part.

NOTE: Cut so that the repair part overlaps the side sill by 30 mm (1.2 in).

  • Apply body paint to the back of the repair part.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

  • Remove the undercoat from both sides of the weld flange with a sander to expose the steel plate.
  • Cut the repair part at the rear pillar with a handsaw.
Saloon models – Cut the replacement part.

Saloon illustrated

A. Repair Part

Parts & tools for this job For 1995 Rover 400

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