Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Saloon models

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › Saloon models
Panel repairsSaloon models
Diagram

Saloon models

A. Jack-up Stiffener B. Rear Frame Gusset

  1. Mould the related parts. Repair all cracks, holes or other defects by MIG or gas welding.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

Saloon models – Mould the related parts. Repair all cracks, holes or other defects by MIG or gas welding.

A. Rear Floor B. Jack-up stiffener C. Rear Frame End Bulkhead

  1. Set the new rear panel.
  • Paint the inside of the new rear panel with the body colour.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

  • Remove the undercoat from the welding section of the panel and expose the steel plate using a disc sander.

WARNING: To prevent eye injury, wear goggles or safety glasses whenever sanding, cutting or grinding.

Parts & tools for this job For 1995 Rover 400

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