Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

2.0 petrol and diesel models

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › 2.0 petrol and diesel models
Panel repairs2.0 petrol and diesel models · page 1 of 4
Diagram

2.0 petrol and diesel models

A. Front side frame B. Engine mount

  • Remove the burrs from the drilled sections with a disc sander.

WARNING: To prevent eye injury, wear goggles or safety glasses whenever sanding, cutting or grinding.

  • Leave the inside sill extension and rear support stiffener attached to the dashboard lower side.

NOTE: When drilling holes be careful not to drill down to the inside sill extension, rear support stiffener and inside sill.

2.0 petrol and diesel models – A. Front side frame B. Engine mount

A. Rear Support Stiffener B. Inside Sill Extension C. Front Side Outrigger

2.0 petrol and diesel models – A. Rear Support Stiffener B. Inside Sill Extension C. Front Side Outrigger

A. Rear Support Stiffener

  • Centre punch around the spot weld imprints on the front side frame and front side outrigger from inside the passenger compartment.
  • Drill holes in the spot welded area with a 5 mm (0.2 in) drill.

NOTE: Drill holes completely through the parts since the replacement front side frame and front side outrigger will be welded by MIG welding.

Parts & tools for this job For 1995 Rover 400

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