Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Replacement

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › Replacement
Panel repairsReplacement

Replacement

  1. Remove the related parts.
  • Rear bumper
  • Lock and its attachments
  • Other related parts
  • Rear and side trim panels
  • Tail lights
  1. Pull out and straighten the damaged area.
  • Pull out the related rear side inner panel, rear floor, rear frame and other damaged parts with the frame straightener.
  • Attach the car to the frame straightener by tightening the underbody clamps located at the jack-up points on the bottom of the side sill and the side sill side flanges.
  1. Cut and prise off the rear panel.
  • Cut along the bold line shown with a gas cutter or an air chisel and remove the rear panel.
  • Centre punch around the spot weld imprints with the rear side outer panel and rear floor.
  • Drill holes using a spot cutter.

NOTE: Be careful not to let holes penetrate through to the rear floor.

  • Remove weld flange with a chisel.
Replacement – Cut and prise off the rear panel.

5 door models

A. Jack-up Stiffener B. Rear Frame Gusset C. Rear panel D. Bumper upper beam

Parts & tools for this job For 1995 Rover 400

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