Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Saloon illustrated

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › Saloon illustrated
Panel repairsSaloon illustrated
  1. Set the repair part.
  • Install the outer panel and clamp it with vice-grips.

NOTE: Apply the spot sealer to the welding surface when spot welding.

Set the repair part.

Saloon illustrated

A. Repair Part

  • Check the body dimensions.
  1. Tack weld the repair part.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

Temporarily spot weld the outer panel at the clamped positions.

  1. Remove the vice-grips and check the alignment of the boot lid and door.

NOTE: Check for flushness of the front wing, door, and the rear wing and make sure the body lines flow smoothly.

  • Check the boot lid and door openings.

Parts & tools for this job For 1995 Rover 400

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