Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Replacement

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs › Replacement
Panel repairsReplacement

Replacement

  1. Remove the related parts.
  • Front suspension related parts
  • Brake hoses and pipes
  • Engine compartment electrical components
  • Fittings in passenger compartment, etc.
  • Steering box.
  1. Remove the rear beam.
Replacement – Remove the rear beam.

A. Rear beam B. 14 x 1.5 mm, 89 Nm - Replace

NOTE: With the front bulkhead removed.

  1. Roughly pull out and straighten the damaged area.
  • Attach the car to the frame straightener by tightening the underbody clamps located at the horizontal pinch welds.
  • Before cutting off the damaged sections, pull them out so that they are restored to the original shape.
  • Cutting off the front side frame before roughly pulling out the damage makes repair of the related front floor, lower dashboard, and other related parts difficult.
Replacement – Roughly pull out and straighten the damaged area.
  1. Peel off the undercoat. Heat the undercoat at the weld areas of the lower dashboard, front floor and side sill with a gas torch and peel off the undercoat with a metal spatula.

CAUTION: Be careful not to burn the fittings inside the passenger compartment and dashboard insulator when heating.

Parts & tools for this job For 1995 Rover 400

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