Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

2.0 petrol and diesel models (page 2 of 2)

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs
Panel repairs2.0 petrol and diesel models · page 2 of 2
Diagram

A. Dashboard Upper Side Member B. Engine Support Bracket C. Tie Down Bracket D. Front Side Frame

  1. Set the new front inner wing and spring housing.
  • Apply body paint to both sides of the new front inner wing.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

  • Remove the undercoat from both sides of the welding section and expose the steel plate using a disc sander.

WARNING: To prevent eye injury, wear goggles or safety glasses whenever sanding, cutting or grinding.

  • Clamp to the front side frame with vice-grips and squill vices.

NOTE: Apply the spot sealer to the welding surface when spot welding.

  • Clamp the front bulkhead with vice-grips.
  • Measure the front compartment diagonally.

NOTE: Use of a positioning jig is recommended.

Set the new front inner wing and spring housing.

A. Jig

  • Spot weld several points in the clamped sections, and temporarily attach the front inner wing and spring housing.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

Parts & tools for this job For 1995 Rover 400

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