Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)05 · Engine - K Series
05 · Engine

Engine and gearbox without air conditioning

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Engine and gearbox without air conditioning
Engine - K SeriesEngine and gearbox without air conditioning · page 1 of 10
  1. Fit radiator top hose to coolant outlet elbow and align orientation marks.
  2. Tighten clip securing radiator top hose to coolant outlet elbow.
  3. Connect multiplug to radiator cooling fan.
  4. Connect top hose to radiator and tighten clip.
  5. Connect RH drive shaft to gearbox as detailed in RH differential oil seal. See MANUAL GEARBOX, Repairs.
  6. Connect LH drive shaft to gearbox as detailed in LH differential oil seal. See MANUAL GEARBOX, Repairs.
  7. If required: Refill engine with oil. See MAINTENANCE.
  8. Fit vehicle speed sensor. See INSTRUMENTS, Repairs.
  9. Refill gearbox with oil. See MANUAL GEARBOX, Adjustments.
  10. Lower vehicle.
  11. Refill cooling system. See COOLING SYSTEM, Adjustments.
  12. Recharge air conditioning system. See AIR CONDITIONING, Adjustments.
  13. Bleed power steering system. See STEERING, Adjustments.
  14. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.

ENGINE AND GEARBOX WITHOUT AIR CONDITIONING

Service repair no - 12.37.01.99

Remove

  1. Disconnect battery earth lead.
  2. Raise vehicle on a 2 post ramp.
  3. Remove vehicle speed sensor. See ELECTRICAL, Repairs.
  4. Remove underbelly panel. See BODY, Exterior fittings.
  5. If required, drain engine oil. See MAINTENANCE.
  6. Fit new sealing washer to drain plug, fit drain plug and tighten to 42 Nm.
  7. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  8. Position container beneath gearbox to catch fluid loss.
  9. Drain gearbox oil. See MANUAL GEARBOX, Adjustments.
  10. Release LH drive shaft from gearbox as detailed in LH differential oil seal. See MANUAL GEARBOX, Repairs.
  11. Release RH drive shaft from gearbox as detailed in RH differential oil seal. See MANUAL GEARBOX, Repairs.
  12. Position drive shafts clear of engine and gearbox.

Parts & tools for this job For 1995 Rover 400

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