Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)09 · Engine management system - EDC
09 · Engine

Injection pump - air conditioning (page 4 of 5)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Engine management system - EDCInjection pump - air conditioning · page 4 of 5
Diagram
  1. Screw outer part of tool 18G 1615 into cover.
  2. Fit inner part of tool 18G 1615 through outer part and screw into pump gear.
Fit inner part of tool 18G 1615 through outer part and screw into pump gear.
  1. Release clip and disconnect fuel feed hose from pump.

CAUTION: Plug the connections.

  1. Remove 3 nuts securing injection pump.
  2. Remove bolt securing support bracket and remove bracket.
  3. Tighten centre screw on tool 18G 1615 to release injection pump drive from gear.
  4. Loosen centre screw on tool 18G 1615.
  5. Release injection pump from studs.
  6. Move hoses and harness aside and remove injection pump.
  7. Remove and discard pump gasket. Do not carry out further dismantling if component is removed for access only.
Remove and discard pump gasket. Do not carry out further dismantling if component is remov
  1. Remove fuel feed pipe banjo bolt, remove feed pipe and discard sealing washers.

CAUTION: Plug the connections.

  1. Remove nut securing stop solenoid lead and remove lead.

Parts & tools for this job For 1996 Rover 800

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.