Piston with connecting rod - r.r
- Make
- Fiat
- Model
- Bravo Factory Service Manual
- Year
- 2007–2014
- Section
- Pistons and connecting rods › Piston with connecting rod - r.r
PISTON WITH CONNECTING ROD - R.R
Removing
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 0010T12 ENGINE OIL AND FILTER - REPLACE
Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.
Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.
Op. 5520B10 STARTER MOTOR - R+R
Op. 1072B50 AIR CHAMBER - R.R.
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED
1. Undo the bolts (1a) and remove the connecting rod cap (1b) complete with half-bearing.
1. Remove the piston and connecting rod.
- Remove the connecting rod half-bearing.
Refitting
- The piston and connecting rod assembly is fitted following the references below.
1. Piston class and arrow indicating timing side.
2. Area where the number of the matching cylinder liner is stamped.
3. Gudgeon pin offset
The matching of the connecting rod-cap is the "BREAKING" type therefore the position is compulsory and the number corresponding to the position of the cylinder must be present.
- Fit the piston-connecting rod assembly complete with half-bearing using a suitable tool to compress the piston rings and then fit the piston into the liner.
- Place the connecting rod cap complete with half-bearing in its housing.
- Tighten the connecting rod cap fixing bolts to the recommended torque.
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Connecting rod caps | Bolt | M8 | 1.9 ÷ 2.1 + 40° +/- 2° | 1.4 16v |
Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1072B50 AIR CHAMBER - R.R.
Op. 5520B10 STARTER MOTOR - R+R
Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R
Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.
Op. 0010T12 ENGINE OIL AND FILTER - REPLACE
Op. 0010T20 ENGINE COOLANT - CHANGE
Removing
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 3310A60 FRONT BRAKE PADS - REPLACE
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.
Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1016A10 SOUND-PROOFING COVER - R.R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.
Op. 1060F50 FUEL RETURN MANIFOLD - R.R.
Op. 1060E10 DIESEL INJECTION PRESSURE PUMP - R.R.
Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R
Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1060E40 PRESSURE PUMP SUPPORT - R.R.
Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R
Op. 1076B20 REAR EXHAUST SILENCER - R + R
- For versions with DPF only:
Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.
- For versions without DPF only:
Op. 1080B62 CATALYTIC CONVERTER - R + R
Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.
Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R
Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
1. Undo the bolts (1a) and remove the connecting rod caps (1b) complete with half-bearings (1c).
1. Release the connecting rods complete with pistons.
2. Remove the crankpin half-bearings.
Refitting
- Place the piston-connecting rod assemblies in their housings complete with half-bearings using a suitable tool.
The piston-connecting rod assemblies should be fitted in the cylinder block/crankcase so that the drain on the piston skirt is aligned with the oil jet on the crankcase.
- Place the caps complete with half-bearings in their housings and secure them tightening the bolts to the recommended torque.
Fit the connecting rods so that the number stamped on each rod faces toward the same side as the number stamped on the big end (inlet side).
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Connecting rod caps | Bolt | M9 | 2.4 ÷ 2.6 + 60° | 1.9 JTD |
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.
Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R
Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R
- For versions without DPF only:
Op. 1080B62 CATALYTIC CONVERTER - R + R
- For versions with DPF only:
Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.
Op. 1076B20 REAR EXHAUST SILENCER - R + R
Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R
Op. 1060E40 PRESSURE PUMP SUPPORT - R.R.
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE
Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R
Op. 1060E10 DIESEL INJECTION PRESSURE PUMP - R.R.
Op. 1060F50 FUEL RETURN MANIFOLD - R.R.
Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R
Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 3310A60 FRONT BRAKE PADS - REPLACE
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 1016A10 SOUND-PROOFING COVER - R.R
Removing
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 3310A60 FRONT BRAKE PADS - REPLACE
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.
Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R
Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R
Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R
Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R
Op. 1076B20 REAR EXHAUST SILENCER - R + R
- For versions with DPF only:
Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.
- For versions without DPF only:
Op. 1080B62 CATALYTIC CONVERTER - R + R
Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1016A10 SOUND-PROOFING COVER - R.R
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.
Op. 1060F10 FUEL INJECTORS - R.R.
Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.
Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.
Op. 1060F30 SINGLE FUEL MANIFOLD PIPE - R.R.
Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET
Op. 1036H55 HYDRAULIC TAPPET (ONE) - REPLACE WITH CAMSHAFT HOUSING REMOVED
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.
Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R
Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R
Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R
Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
1. Undo the bolts (1a) and remove the connecting rod caps (1b) complete with half-bearings (1c).
1. Release and remove the piston/connecting rod assemblies (1a) complete with half-bearings (1b).
Refitting
- Place the piston-connecting rod assemblies in their housings complete with half-bearings using a suitable tool.
The piston-connecting rod assemblies should be fitted in the cylinder block/crankcase so that the drain on the piston skirt is aligned with the oil jet on the crankcase.
- Place the caps complete with half-bearings in their housings and secure them tightening the bolts to the recommended torque.
Fit the connecting rods so that the number stamped on each rod faces toward the same side as the number stamped on the big end (inlet side).
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Connecting rod caps | Bolt | M9 | 2.4 ÷ 2.6 + 60° | 1.9 JTD |
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R
Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R
Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.
Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R
Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1036H55 HYDRAULIC TAPPET (ONE) - REPLACE WITH CAMSHAFT HOUSING REMOVED
Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET
Op. 1060F30 SINGLE FUEL MANIFOLD PIPE - R.R.
Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.
Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.
Op. 1060F10 FUEL INJECTORS - R.R.
Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R
- For versions without DPF only:
Op. 1080B62 CATALYTIC CONVERTER - R + R
- For versions with DPF only:
Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.
Op. 1076B20 REAR EXHAUST SILENCER - R + R
Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R
Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R
Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R
Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R
Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 3310A60 FRONT BRAKE PADS - REPLACE
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 1016A10 SOUND-PROOFING COVER - R.R
Removing
- Position the vehicle on a lift.
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Op. 0010T12 ENGINE OIL AND FILTER - REPLACE
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 1016A10 SOUND-PROOFING COVER - R.R
Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.
Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R
Op. 1080B62 CATALYTIC CONVERTER - R + R
Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.
Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R
Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R
Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.
Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.
Op. 5510C14 IGNITION COIL/S - R.R.
Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.
Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R
Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
1. Fit the power unit supporting crossmember (1a) with the mountings (1b) and the link (1c).
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1870595000 | Crossmember | Power unit mount |
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1870650000 | Support blocks | Power unit mount |
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED
1. Undo the bolts (1a) and remove the connecting rod cap (1b) complete with half-bearing.
1. Remove the piston and connecting rod.
- Remove the connecting rod half-bearing.
Refitting
- The piston and connecting rod assembly is fitted following the references below.
1. Piston class and arrow indicating timing side.
2. Area where the number of the cylinder liner matching the connecting rod is stamped.
3. Gudgeon pin offset
The matching of the connecting rod-cap is the "BREAKING" type therefore the position is compulsory and the number corresponding to the position of the cylinder must be present.
- Fit the piston-connecting rod assembly complete with half-bearing using a suitable tool to compress the piston rings and then fit the piston into the liner.
- Place the connecting rod cap complete with half-bearing in its housing.
- Tighten the connecting rod cap fixing bolts to the recommended torque.
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Connecting rod caps | Bolt | M8 | 1.9 ÷ 2.1 + 40° +/- 2° | 1.4 16v |
Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED
Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION
- Position a hydraulic arm lift under the oil sump to support the power unit.
- Remove the crossmember and support mountings used for supporting the power unit.
Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET
Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.
Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R
Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.
Op. 5510C14 IGNITION COIL/S - R.R.
Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.
Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
- Remove the arm lift used for supporting the power unit.
Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R
Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.
Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.
Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R
Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R
Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.
Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.
Op. 1080B62 CATALYTIC CONVERTER - R + R
Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R
Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.
Op. 1016A10 SOUND-PROOFING COVER - R.R
Op. 0010T12 ENGINE OIL AND FILTER - REPLACE
Op. 0010T20 ENGINE COOLANT - CHANGE
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
- Remove the vehicle from the lift.
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