Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)06 · Engine - K16
06 · Engine

Flywheel - 1.4 & 1.6 models with manual gearbox

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Flywheel - 1.4 & 1.6 models with manual gearbox
Engine - K16Flywheel - 1.4 & 1.6 models with manual gearbox

FLYWHEEL - 1.4 & 1.6 MODELS WITH MANUAL GEARBOX

Service repair no - 12.53.07

Remove

  1. Remove clutch assembly. See CLUTCH, Repairs.
  2. Leave flywheel locking tool 18G 1571 attached to cylinder block.
  3. Remove CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
Flywheel - 1.4 & 1.6 models with manual gearbox – Remove CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  1. Remove and discard 6 bolts securing flywheel to crankshaft.
  2. Remove flywheel from crankshaft.

Refit

  1. Using a tap, clean adhesive from threads of flywheel bolt holes in crankshaft.
  2. Clean flywheel and mating face of crankshaft.
  3. Fit flywheel to crankshaft.
  4. Fit NEW bolts securing flywheel to crankshaft and working in a diagonal sequence tighten bolts to 85 Nm.
  5. Fit CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  6. Fit clutch assembly. See CLUTCH, Repairs.

FLYWHEEL - MODELS WITH AUTOMATIC GEARBOX

Service repair no - 12.53.07

Remove

  1. Remove torsion damper. See this section.
  2. Leave tool 18G 1674 attached to cylinder block.
  3. Remove CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
Flywheel - models with automatic gearbox – Remove CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  1. Remove 6 bolts securing flywheel to crankshaft.
  2. Remove flywheel from crankshaft.

Refit

  1. Using a tap, clean adhesive from threads of flywheel bolt holes in crankshaft.
  2. Clean flywheel and mating face of crankshaft.
  3. Fit flywheel to crankshaft.
  4. Fit NEW bolts securing flywheel to crankshaft and working in a diagonal sequence tighten bolts to 85 Nm.
  5. Fit CKP sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  6. Fit torsion damper. See this section.

Parts & tools for this job For 1995 Rover 200

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