Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)06 · Engine - K16
06 · Engine

Engine and gearbox - models with air conditioning

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Engine and gearbox - models with air conditioning
Engine - K16Engine and gearbox - models with air conditioning

Refit

  1. Lubricate new valve stem oil seal with engine oil.
  2. Use tool 18G 1577 to fit new oil seals.
  3. Fit valve spring and spring cap to each valve.
Fit valve spring and spring cap to each valve.
  1. Assemble tool MS 1657 in over exhaust valve.
  2. Locate valve spring cap with compressor tool MS 1657/13.
  3. Screw down valve spring compressor until valve stem collet groove is level with top face of spring cap.
  4. Attach collets to end of a small flat screwdriver with grease and locate collets in valve stem groove.
  5. Unscrew valve spring compressor ensuring collets are correctly located in valve spring cap.
  6. Repeat refit operations on second valve.
  7. Remove valve spring compressor tool MS 1657.
  8. Lubricate tappet with clean engine oil and refit.
  9. Disconnect air line from adaptor tool MS 1567.
  10. Remove air line adaptor tool MS 1567.
  11. Clean spark plug and set gap to 0.85 mm.
  12. Fit spark plug and tighten to 27 Nm.
  13. Fit inlet and exhaust camshafts. See ’K’ Series Engine Overhaul Manual - Overhaul.
  14. Fit camshaft cover. See this section.
  15. Connect battery earth lead.

ENGINE AND GEARBOX - MODELS WITH AIR CONDITIONING

Service repair no - 12.37.01.20

Remove

  1. Disconnect battery earth lead.
  2. If required: Drain engine oil. See MAINTENANCE.
  3. Fit new sealing washer to drain plug, fit drain plug and tighten to 42 Nm.
  4. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
  5. Drain gearbox oil. 1.4 & 1.6 models: MANUAL GEARBOX -

See ’R65’, Adjustments.

1.8 models: MANUAL GEARBOX -

See ’PG1’, Adjustments.

  1. Recover refrigerant from air conditioning system. See AIR CONDITIONING, Adjustments.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  2. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  3. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  4. Release ABS fuse holder from battery tray.
See ’pg1’, adjustments. – Release ABS fuse holder from battery tray.
  1. Remove 2 bolts securing resonator to battery tray.
  2. Remove resonator.

Parts & tools for this job For 1995 Rover 200

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