Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)06 · Engine - K16
06 · Engine

Engine and automatic gearbox - models without air conditioning

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Engine and automatic gearbox - models without air conditioning
Engine - K16Engine and automatic gearbox - models without air conditioning · page 1 of 10
  1. Connect heater hose to coolant outlet elbow and tighten clip.
  2. Secure heater hose to clip on coolant rail.
  3. Connect radiator bottom hose to coolant rail and tighten clip.
  4. Connect radiator top hose to coolant outlet elbow and tighten clip.
  5. Connect drive shafts to gearbox as detailed in Differential oil seal. See AUTOMATIC GEARBOX - ’CVT’, Repairs.
  6. Position battery tray in vehicle.
  7. Tighten 3 bolts securing battery tray to body, to 10 Nm.
  8. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
  9. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
  10. Fit and tighten bolt securing engine compartment fuse box to battery tray.
  11. Secure ABS fuse holder to battery tray.
  12. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  13. Fit ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  14. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  15. Replace receiver/dryer. See AIR CONDITIONING, Repairs.
  16. Adjust selector cable. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.
  17. Remove stand(s) and lower vehicle.
  18. Recharge air conditioning system. See AIR CONDITIONING, Adjustments.
  19. Refill gearbox with fluid. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.
  20. Refill cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
  21. If required: Refill engine with oil. See MAINTENANCE.
  22. Bleed power steering system. See STEERING, Adjustments.
  23. Adjust throttle and kickdown cable. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.

ENGINE AND AUTOMATIC GEARBOX - MODELS WITHOUT AIR CONDITIONING

Service repair no - 12.37.01.99

Remove

  1. Disconnect battery earth lead.
  2. If required: Drain engine oil. See MAINTENANCE.
  3. Fit new sealing washer to drain plug, fit drain plug and tighten to 42 Nm.
  4. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
  5. Drain gearbox fluid. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.
  6. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  2. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  3. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  4. Release ABS fuse holder from battery tray.

Parts & tools for this job For 1995 Rover 200

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.