See ’R65’, Adjustments.

73. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
74. Fit and tighten bolt securing engine compartment fuse box to battery tray.
75. Fit resonator to air intake pipe.
76. Fit and tighten bolts securing resonator to battery tray.
77. Secure ABS fuse holder to battery tray.
78. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
79. Fit ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
80. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
81. Replace receiver/dryer. See AIR CONDITIONING, Repairs.
82. Remove stand(s) and lower vehicle.
83. Recharge air conditioning system. See AIR CONDITIONING, Adjustments.
84. Refill gearbox with oil. 1.4 & 1.6 models: MANUAL GEARBOX -

See ’R65’, Adjustments.

1.8 models: MANUAL GEARBOX -

See ’PG1’, Adjustments.

85. Refill cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
86. If required: Refill engine with oil. See MAINTENANCE.
87. Bleed power steering system. See STEERING, Adjustments.
88. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.

ENGINE AND GEARBOX - MODELS WITHOUT AIR CONDITIONING

Service repair no - 12.37.01.99

Remove

1. Disconnect battery earth lead.
2. If required: Drain engine oil. See MAINTENANCE.
3. Fit new sealing washer to drain plug.
4. Fit drain plug and tighten to 42 Nm.
5. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
6. Drain gearbox oil. 1.4 & 1.6 models: MANUAL GEARBOX -

See ’R65’, Adjustments.

1.8 models: MANUAL GEARBOX -

See ’PG1’, Adjustments.

7. Raise front of vehicle.

WARNING: Support on safety stands.

8. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
9. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
10. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
11. Release ABS fuse holder from battery tray.

12. Remove 2 bolts securing resonator to battery tray.
13. Remove resonator.