Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

Flywheel (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Engine - dieselFlywheel · page 2 of 2
Diagram
  1. Remove and discard ’O’ ring from flywheel.
Remove and discard ’O’ ring from flywheel.
  1. Remove oil seal from rear main bearing carrier.
  2. Remove and discard roll pin from crankshaft.

Refit

  1. Clean flywheel and end of crankshaft.
  2. Clean oil seal and thrust washer recesses in rear main bearing carrier.
Clean oil seal and thrust washer recesses in rear main bearing carrier.
  1. Lubricate oil seal and fit to rear main bearing carrier using tool 18G 1374.
  2. Fit NEW roll pin to crankshaft.
  3. Apply grease to ’O’ ring and fit to flywheel.
  4. Apply grease to thrust washers and fit to rear main bearing carrier.
  5. Fit flywheel.
  6. Fit NEW flywheel bolts, and working in a diagonal sequence, tighten bolts to 20 Nm. Again working in a diagonal sequence tighten bolts a further 75°using an angular torque gauge.
  7. Fit clutch assembly. See CLUTCH, Repairs.

Parts & tools for this job For 1996 Rover 800

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