Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K1606 Engine - K16 with VVC07 Emission control08 Engine management system - MEMS09 Fuel delivery system10 Cooling system11 Manifold & exhaust systems12 Clutch13 Manual gearbox - R6514 Manual gearbox - PG115 Automatic gearbox - CVT16 Steering17 Front suspension18 Brakes19 Restraint systems20 Body21 Heating & ventilation22 Air conditioning23 Wipers & washers24 Electrical25 Instruments
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement05 · Engine - K16
05 · Engine

Flywheel - models with manual gearbox

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement
Section
Repairs › Flywheel - models with manual gearbox
Engine - K16Flywheel - models with manual gearbox

Refit

  1. Fit engine mounting to vehicle and finger tighten rear nut.
  2. Fit mounting bracket to engine mounting, steady bar, and engine.
  3. Align mounting bracket to engine, fit bolts and tighten to 160 Nm.
  4. Align restraint bar and fit and tighten nuts to 45 Nm.
  5. Tighten nut securing engine mounting to body to 45 Nm.
  6. Fit nut securing engine mounting to mounting bracket and tighten to 85 Nm.
  7. Fit bolt securing mounting bracket to steady bar and tighten to 80 Nm.
  8. Remove jack.
  9. Remove stand(s) and lower vehicle.

FLYWHEEL - MODELS WITH MANUAL GEARBOX

Service repair no - 12.53.07

Remove

  1. Remove clutch assembly. See CLUTCH, Repairs.
  2. Leave flywheel locking tool 18G 1571 attached to cylinder block.
  3. Remove crankshaft position sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
Flywheel - models with manual gearbox – Remove crankshaft position sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  1. Remove and discard 6 bolts securing flywheel to crankshaft.
  2. Remove flywheel from crankshaft.

Refit

  1. Using a tap, clean adhesive from threads of flywheel bolt holes in crankshaft.
  2. Clean flywheel and mating face of crankshaft.
  3. Fit flywheel to crankshaft.
  4. Fit NEW bolts securing flywheel to crankshaft and working in a diagonal sequence tighten bolts to 85 Nm.
  5. Fit crankshaft position sensor. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  6. Fit clutch assembly. See CLUTCH, Repairs.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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