Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)06 · Panel repairs
06 · General

Replacement (page 2 of 5)

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Repairs
Panel repairsReplacement · page 2 of 5
Diagram

A. Rear Support Stiffener

  • Check the rear support stiffener for position and damage.
  • Replace the rear support stiffener if necessary.
A. Rear Support Stiffener

A. Front Side Frame B. Inside Sill Extension C. Floor Frame D. Rear Support Stiffener

  • Level off and finish the burrs of the prised off spot welds with a disc sander.

WARNING: To prevent eye injury, wear goggles or safety glasses whenever sanding, cutting or grinding.

  1. Mould the related parts. Reshape the lower dashboard, front side frame, front floor, inside sill and side sill inner joint using a hammer and dolly.
  2. Remove the inside sill extension and rear support stiffener from the new front side outrigger.
Remove the inside sill extension and rear support stiffener from the new front side outrig

A. Drill holes with a spot cutter from the rear support stiffener side. B. Drill holes with a spot cutter from the front side outrigger side. C. Inside Sill Extension D. Front Side Outrigger E. Rear Support Stiffener F. New Front Side Outrigger

NOTE: Be careful not to let the drilled holes penetrate through to the new part.

Parts & tools for this job For 1995 Rover 400

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