Replacement (page 3 of 4)

9. Perform main welding.

• Weld the front pillar and side sill outer joints with a MIG welder.
• Make 20% to 30% more spot welds than there were holes drilled.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

• Make 5 mm (0.2 in) holes in the MIG weld holes with the repair part, and weld the front pillar stiffener and dashboard upper side member with a MIG welder.
• Weld the inner wing upper member.

10. Finish the welded areas.

• Finish grind the finishing allowance with a disc sander until it is smooth.

WARNING: To prevent eye injury, wear goggles or safety glasses whenever sanding, cutting or grinding.

• Smooth the flanged section of the door opening with a hammer and dolly.

11. Apply the sealer.
12. Apply the paint.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.