Windscreen lower (page 2 of 3)

A. Windscreen Lower B. Defroster Duct C. Dashboard Upper

3. Set the new windscreen lower.

• Apply an undercoat and body paint to the inside.

WARNING: Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. • Read the paint label before opening paint container. • Avoid contact with the skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. • Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

• Sand off the undercoat down to the metal from both flanges to be welded.
• Clamp the new windscreen lower in place with vice-grips and squill vices.

NOTE: Apply the spot sealer to the welding surface when spot welding.

• Install the new windscreen and check for proper installation and alignment.

4. Tack weld the new windscreen lower.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.

A. New Windscreen lower

• Remove the vice-grips and install the front wing and bonnet. Check for differences in level and clearance.

5. Perform the main welding.

• Make 20% to 30% more spot welds than there were holes drilled.

WARNING: To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes.