ABS2E models – Alloy inlet manifold

Note: The domed screw in end of servo push rod is correctly set in production – DO NOT ADJUST.

1. Remove ‘R’ clip from servo push rod clevis pin.
2. Remove servo push rod clevis pin.
3. Remove 4 nuts and washers, servo to pedal bracket.
4. Fit and correctly seat servo sealing gasket.
5. Position servo with gasket to bulkhead and orientate for hose positions.
6. Fit and tighten washers and nuts securing servo to pedal bracket.
7. Align servo push rod to pedal.
8. Fit push rod clevis pin and clevis pin ‘R’ clip.
9. Fit fascia fusebox cover and secure with screws.
10. Fit brake master cylinder, see Brake master cylinder and fluid level switch.

ABS2E models – Alloy inlet manifold

8. Secure non – return valve into the grommet on the servo.

ABS2E models – plastic inlet manifold

9. Check hose adaptor grommet in servo body for damage, replace if necessary.
10. Position hose adaptor to servo body and press it into grommet.

ABS6 models

11. Fit servo hose to servo and secure with clip.
12. Position fuel filter to bulkhead, fit and tighten bolts.

All models

13. Bleed brake system, see Adjustments.

14. Release and remove servo.
15. Remove servo sealing gasket.