Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
BrakesRefit
Rectangular component with horizontal dividing line
Diagram of brake caliper housing, carrier, hose banjo bolt, and securing bolts with callout numbers 9, 10, 11, 12, 13
  1. Remove brake hose banjo bolt.
  2. Collect sealing washers.
  3. Move hose aside. Plug hose and housing orifices.
  4. Remove 2 bolts securing housing to carrier.
  5. Remove housing from carrier.
Exploded diagram of brake pads, shims, retainers, and pad spring with callout numbers 14, 15, 16, 17
  1. Remove brake pads.
  2. Collect pad shims.
  3. Collect retainers.
  4. Remove pad spring from housing.
Diagram of brake caliper carrier secured to suspension hub with callout number 18
  1. Remove 2 bolts securing carrier to suspension hub.
  2. Remove carrier.

Refit

  1. Position carrier to stub axle. Fit bolts and tighten to 40 Nm.
  2. Fit pad spring to housing.
  3. Fit retainers.
  4. Wipe pads and pad shims clean, then lightly grease backs of pads.
  5. Fit shims to pads.
  6. Position pads and shims to housing.
  7. Position housing to carrier. Fit bolts and tighten to 32 Nm.
  8. Remove plugs from hose and housing orifices.
  9. Wipe banjo bolt and sealing washers clean.
  10. Position hose to housing. Position washers, fit banjo bolt and tighten to 38 Nm.
  11. Fit handbrake cable to abutment. Fit retaining clip.
  12. Wipe clevis pin clean then lubricate.
  13. Align handbrake cable yoke to lever. Fit clevis pin and clevis pin clip.
  14. Position caliper shield. Fit bolts and tighten to 10 Nm.
  15. Bleed brakes, see Adjustments.
  16. Adjust handbrake, see MAINTENANCE.
  17. Fit road wheel and tighten nuts to 100 Nm.
  18. Remove stand(s) and lower vehicle.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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