Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
BrakesRefit
Diagram of modulator assembly showing numbered components 15, 16, 18, 19, 20, 21
  1. Release clip securing pump feed hose to reservoir and disconnect hose.

CAUTION: Plug the connections.

  1. Remove banjo bolt securing pump return hose to modulator.

CAUTION: Plug the connections.

  1. Position an absorbant cloth below master cylinder to collect any fluid spillage.

CAUTION: Do not allow brake fluid to contact paint finished surfaces as paint may be damaged. If spilled, remove fluid and clean area with clean warm water.

  1. Slacken unions securing primary and secondary circuit brake pipes to the master cylinder and modulator, remove brake pipes.

CAUTION: Plug the connections.

  1. Lift brake pipe protective sleeves to gain access to unions.
  2. Slacken unions securing rear brake pipes to modulator and rear pipe adaptor, remove brake pipes.

CAUTION: Plug the connections.

  1. Slacken unions and disconnect front brake pipes from modulator.

CAUTION: Plug the connections.

Diagram of modulator bracket secured to body showing bolts 22
  1. Remove 3 bolts securing modulator bracket to body.
  2. Move modulator to gain access to multiplugs.
Diagram of modulator wiring harness showing multiplug 24
  1. Disconnect 2 harness multiplugs.
  2. Release multiplugs from modulator bracket.
  3. Remove modulator assembly

Do not carry out further dismantling if component is removed for access only

Diagram of modulator bracket being removed showing bolts 27 and bracket 28
  1. Remove 3 bolts securing bracket to modulator.
  2. Remove bracket.

Refit

  1. Fit modulator mounting bracket to modulator. Fit and tighten 3 bolts.
  2. Position modulator assembly to vehicle, secure multiplugs to modulator bracket.
  3. Connect harness multiplugs to modulator.
  4. Align modulator bracket to body, fit 3 bolts and tighten to 22 Nm.
  5. Remove plugs from brake pipes, modulator ports, rear brake pipe adaptor and master cylinder.
  6. Connect front brake pipes to modulator, tighten pipe unions to 18 Nm.
  7. Connect rear brake pipes to modulator and rear pipe adaptor, tighten pipe unions to 18 Nm.
  8. Connect primary and secondary circuit pipes between master cylinder and modulator, tighten unions to 20 Nm.
  9. Remove plugs from pump feed hose and reservoir, connect hose to reservoir and secure with clip.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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