Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
BrakesRefit
Figure
  1. Release clip securing pump feed hose to reservoir and disconnect hose.

CAUTION: Plug the connections.

  1. Remove banjo bolt securing pump return hose to modulator.

CAUTION: Plug the connections.

Diagram showing pump assembly mounting plate with three nuts indicated by callout number 27.
  1. Remove 3 nuts securing pump assembly to mounting plate
  2. Release and remove pump assembly.

Refit

  1. Fit pump assembly to mounting plate, tighten nuts to 10 Nm.
  2. Remove plugs from pump feed hose and reservoir, connect hose to reservoir and secure with clip.
  3. Remove plugs from from pump return hose and modulator, secure hose to modulator with banjo bolt, tighten to 35 Nm.
  4. Remove absorbant cloth.
  5. Connect lead to pressure switch and secure to bracket.
  6. Connect pump motor multiplug to harness and secure to bracket.
  7. Align pump relay box to bonnet lock platform, fit and tighten bolt to 9 Nm.
  8. Position intake duct to bonnet platform, fit and tighten nuts to 9 Nm.
  9. Secure air cleaner elbow to intake air duct.
  10. Secure intake air duct side branch to fan cowi.
  11. Secure expansion tank hose to clips on intake air duct.
  12. Position battery tray support bracket to inner wing and tighten bolts to 9 Nm.
  13. Position battery tray, fit and tighten bolts to 9 Nm.
  14. Align pump feed hose clip and throttle cable bracket to battery tray, fit and tighten bolts to 9 Nm.
  15. Position pump feed hose bracket to battery tray, fit bolt and tighten to 9 Nm.
  16. Fit battery.
  17. Bleed ABS6 high pressure system, see Adjustments
  18. To ensure correct operation, the system MUST be tested using Microcheck.

ABS6 PRESSURE SWITCH

Service Repair No. 70.25.44

Remove

  1. Remove pump assembly, see ABS6 pump assembly.
Diagram of pressure switch attached to pump assembly, with callout numbers 2 and 3.
  1. Slacken bolt securing pressure switch to pump assembly.
  2. Release and remove pressure switch.

Refit

  1. Fit pressure switch to pump assembly.
  2. Align pressure switch to pump assembly
  3. Tighten bolt securing pressure switch to pump assembly.
  4. Fit pump assembly, see ABS6 pump assembly.
  5. To ensure correct operation, the system MUST be tested using Microcheck.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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