Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
BrakesRefit · page 1 of 2
  1. If reservoir becomes full, dispose of fluid and repeat operation until all pressure is released.
  2. Position absorbant cloth to collect any fluid spillage.

CAUTION: Do not allow brake fluid to contact paint finished surfaces as paint may be damaged. If spilled, remove fluid and clean area with clean warm water.

  1. Using a spanner, slacken accumulator from pump assembly.
Diagram showing accumulator component labeled 16 in the engine bay

16. Remove accumulator.

  1. Remove and discard accumulator 'O' ring.

WARNING: The accumulator contains nitrogen gas under pressure. A risk of explosion exists if the container is punctured, exposed to high temperature or improperly dismantled. Before disposing of an accumulator, proceed as follows:

  1. Mount accumulator firmly in a bench vice, ensuring that the relief screw is uppermost.
  2. Slowly turn the screw three and one – half turns. Wait 3 minutes for all pressure to escape.
  3. Remove screw completely. Accumulator can then be disposed off.

Refit

  1. Clean mating faces of accumulator and pump assembly.
  2. Lubricate and fit new 'O' ring to accumulator.
  3. Fit and tighten accumulator to pump assembly .
  4. Remove absorbant cloth.
  5. Position battery tray support bracket to inner wing and tighten bolts to 9 Nm.
  6. Position battery tray, fit and tighten bolts to 9 Nm.
  7. Align pump feed hose clip and throttle cable bracket to battery tray, fit and tighten bolt to 9 Nm.
  8. Fit battery.
  9. Bleed ABS6 high pressure system, see Adjustments.
  10. To ensure correct operation, the system MUST be tested using Microcheck.

ABS6 PUMP ASSEMBLY

Service Repair No. 70.25.41

Remove

  1. Remove battery.
  2. Position absorbant cloth to collect any fluid spillage.

CAUTION: Do not allow brake fluid to contact paint finished surfaces as paint may be damaged. If spilled, remove fluid and clean area with clean warm water.

Diagram showing pump assembly components labeled 3, 4, 6, and 7 secured to battery tray
  1. Remove bolt securing pump feed hose clip and throttle cable bracket to battery tray.
  2. Remove bolt securing pump feed hose bracket to battery tray.
  3. Position pump feed hose aside.
  4. Remove 4 bolts securing battery tray to support bracket.
  5. Remove battery tray.
Diagram showing battery tray support bracket labeled 8 and 9 attached to inner wing
  1. Slackening 2 bolts securing battery tray support bracket to inner wing.
  2. Remove battery tray support bracket.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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