Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
BrakesRefit
Right-angle bracket for chassis mounting bracket installation
Diagram of brake caliper, disc, and hub assembly with callout numbers 6, 7, and 8
  1. Withdraw caliper and tie aside clear of brake disc.
  2. Remove 2 screws securing brake disc to hub.
  3. Remove brake disc from hub, using jacking screws if necessary.

Refit

  1. Clean hub and brake disc mating surfaces.
  2. Fit brake disc to hub. Fit and tighten screws to 6 Nm.
  3. Check disc run – out, see Adjustments.
  4. Untie caliper and clean caliper/stub axle mating surfaces.
  5. Align caliper to stub axle ensuring correct position of brake pads each side of disc. Fit and tighten bolts to 40 Nm.
  6. Fit caliper shield. Tighten bolts to 10 Nm.
  7. Fit road wheel and tighten nuts to 100 Nm.
  8. Remove stand(s) and lower vehicle.

BRAKE MASTER CYLINDER AND FLUID LEVEL SWITCH

Service Repair No. Master cylinder – 70.30.08
Service Repair No. Fluid level switch – 70.25.08

Remove

ABS6

ABS brake sensor assembly with wiring and mounting details
Diagram of fluid level switch connectors on master cylinder reservoir showing callout numbers 2 and 4
  1. ABS2E models: Disconnect fluid level switch multiplug from master cylinder reservoir.
  2. ABS6 models: Release fluid level switch connectors from master cylinder reservoir.
  3. Wipe area around fluid level switch.
  4. Remove fluid level switch.
  5. Position cloth under master cylinder to collect spilled fluid.

CAUTION: Do not allow brake fluid to contact paint finished surfaces as paint may be damaged. If spilled, remove fluid and clean area with clean warm water.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.