Workshop Manuals Factory service & repair Land Rover
01 Range Rover Classic - 199502 01 - INTRODUCTION03 04 - GENERAL SPECIFICATION DATA04 05 - ENGINE TUNING DATA05 06 07 - GENERAL FITTING REMINDERS07 09 - LUBRICANTS, FLUIDS AND CAPACITIES08 10 - MAINTENANCE09 12 - ENGINE - Tdi10 11 12 13 12 - ENGINE - V8i14 17 - EMISSION CONTROL15 19 - FUEL SYSTEM - Tdi16 19 - FUEL SYSTEM - MFI17 19 - FUEL SYSTEM - CRUISE CONTROL - V8i18 26 - COOLING SYSTEM - Tdi19 26 - COOLING SYSTEM - V8i20 30 - MANIFOLD AND EXHAUST SYSTEM21 33 - CLUTCH22 37 - MANUAL GEARBOX - R38023 41 - TRANSFER GEARBOX - BORG WARNER24 25 44 - AUTOMATIC GEARBOX - ZF26 27 28 47 - PROPELLER SHAFTS29 51 - REAR AXLE AND FINAL DRIVE30 31 54 - FRONT AXLE AND FINAL DRIVE32 33 34 57 - STEERING35 36 37 60 - FRONT SUSPENSION38 64 - REAR SUSPENSION39 68 - AIR SUSPENSION40 70 - BRAKES - NON ABS41 70 - BRAKES - ABS42 70 - BRAKES - ELECTRONIC TRACTION CONTROL43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 74 - WHEELS AND TYRES59 75 - SUPPLEMENTARY RESTRAINT SYSTEM60 76 - CHASSIS AND BODY61 62 63 64 80 - HEATING AND VENTILATION65 82 - AIR CONDITIONING66 84 - WIPERS AND WASHERS67 86 - ELECTRICAL
Land Rover Range Rover Classic60 · 76 - CHASSIS AND BODY
60 · Body & interior

PAINTWORK (page 2 of 2)

Make
Land Rover
Model
Range Rover Classic
Section
REPAIR
76 - CHASSIS AND BODYPAINTWORK · page 2 of 2
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CHASSIS AND BODY

3

REPAIR

SUBSTRATE

ALUMINIUM PANELS

PANEL REPAIR

REPLACEMENT PANEL

PREPARATION

Wet for using P60 Grade paper or dry sand using
P240 grit discs.

Wet flat using P60 Grade paper or dry sand using
P240 grit discs.
Care must be taken to avoid cutting through to bare
aluminium.

BODY FILLING

If filling is required, thoroughly abrade bare aluminium
area to be filled and apply Standox Polyester

If filling is required, fill small indentations with Standox
Polyster stopper 430-5029.

ETCHING

This process is not required if the original electrocoat
primer is in sound condition.
IF NOT

Etch the bare aluminium and filler with auto-speed self
etch primer 414-1171, mixed 1:1 with activator
801-7995. Apply one coat and allow to dry for
approximately 20 minutes. Recoat within 1 hour.

PRIMING

To obtain maximum adhesion and excellent build, apply
Standox 2K 4:1 full primer 405-0381. Coats of 30-40 microns
can be wet flatted with P60 grade paper after 45 minutes at
20

°

C.

COLOUR COATING

Apply either Standox 2K Standocryl or Standox Metallic
Basislack to the colour required. Hardeners and thinners will
vary depending upon system employed, conditions available,
temperature and size of vehicle etc. Refer to paint
manufacturer’s Technical Information Sheet for correct
selection.

Parts & tools for this job For Land Rover Range Rover

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