Camshaft cover gasket - models with intercooler (page 2 of 2)

10. Loosen clip and disconnect engine breather hose from camshaft cover.
11. Remove bolt securing brake servo vacuum pipe to camshaft cover.
12. Move vacuum pipe aside.

13. Using sequence shown, remove 12 bolts securing camshaft cover.

14. Remove camshaft cover, remove and discard gasket.

Refit

1. Clean camshaft cover and mating face on camshaft carrier. Ensure bolt holes in camshaft carrier are clean and dry.
2. Fit new gasket, dry, to camshaft cover.

3. Fit camshaft cover and tighten bolts in sequence shown to 12 Nm.
4. Align brake servo vacuum pipe bracket to camshaft cover and secure with bolt.
5. Connect engine breather hose to camshaft cover and tighten clip.
6. Clean mating faces of inlet manifold and intake pipe.
7. Fit new gasket to inlet manifold, fit intake pipe and tighten bolts to 25 Nm.
8. Fit bolt securing inlet manifold intake pipe to camshaft cover bracket and tighten to 10 Nm.
9. Align EGR recirculation pipe to inlet manifold intake pipe, fit bolts and tighten to 10 Nm.
10. Connect intercooler bottom hose to inlet manifold intake pipe and tighten clip.
11. Position pipe to turbocharger and connect hose, tighten clip.
12. Align turbocharger pipe to cylinder head, fit bolts and tighten to 10 Nm.
13. Connect intercooler top hose to turbocharger pipe and tighten clip.
14. Fit engine acoustic cover. See BODY, Exterior fittings.