Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)08 · Engine - L Series
08 · Engine

Models without intercooler

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Models without intercooler
Engine - L SeriesModels without intercooler
  1. Fit bolt securing steady bar to gearbox and tighten to 10 Nm.
  2. Fit exhaust front pipe. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  3. Fit MAF sensor to air intake pipe and tighten clip.
  4. Connect multiplug to MAF sensor.
  5. Position earth lead to gearbox, fit bolt and tighten to 35 Nm.
  6. Feed clutch cable through abutment bracket and connect to clutch release lever.
  7. Position battery tray in vehicle.
  8. Tighten 3 bolts securing battery tray to vehicle.
  9. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
  10. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
  11. Fit and tighten bolt securing engine compartment fuse box to battery tray.
  12. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  13. Fit ECM. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  14. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  15. If required: Refill engine with oil. See MAINTENANCE.
  16. Lower vehicle.
  17. Fit engine acoustic cover. See BODY, Exterior fittings.
  18. Fill gearbox with correct grade of oil. See MANUAL GEARBOX - ’PG1’, Adjustments.
  19. Refill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
  20. Bleed power steering system. See STEERING, Adjustments.

Models without intercooler

  1. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - EDC, Adjustments.

ENGINE STEADY BAR

Service repair no - 12.45.08

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove undertray. See BODY, Exterior fittings.
Engine steady bar – Remove undertray. See BODY, Exterior fittings.
  1. Remove through bolt securing engine steady bar to sub-frame.
  2. Remove through bolt securing engine steady bar to bracket on gearbox.
  3. Remove engine steady bar.

Refit

  1. Position engine steady bar to sub-frame and fit through bolt.
  2. Fit and tighten through bolt securing steady bar to bracket on gearbox to 85 Nm.
  3. Tighten through bolt, steady bar to sub-frame, to 85 Nm.
  4. Fit undertray. See BODY, Exterior fittings.
  5. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1995 Rover 200

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