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Rover 200 Workshop Manual (1995-1999)08 · Engine - L Series
08 · Engine

Crankshaft front pulley

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Crankshaft front pulley
Engine - L SeriesCrankshaft front pulley · page 1 of 3

CRANKSHAFT FRONT PULLEY

Service repair no - 12.21.01

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove auxiliary drive belt. See ELECTRICAL, Repairs.
  2. Remove RH front road wheel.
  3. Remove camshaft timing belt upper cover. See this section.
Crankshaft front pulley – Remove camshaft timing belt upper cover. See this section.
  1. Insert timing pin 18G 1523 through hole in gearbox adapter plate, hold pin in contact with flywheel, and using assistance, rotate crankshaft clockwise until timing pin enters flywheel.
  2. Check that timing marks on camshaft gear and back cover are aligned.

CAUTION: Never use the camshaft gear, gear retaining bolt or timing belt to rotate crankshaft.

Crankshaft front pulley – Check that timing marks on camshaft gear and back cover are aligned.
  1. Remove bolt securing crankshaft pulley.
  2. Remove crankshaft pulley.

Refit

  1. Clean and fit pulley to crankshaft, fit bolt securing pulley and tighten to 63 Nm + 90°.
  2. Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
Crankshaft front pulley – Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  1. Remove 6 bolts securing FIP timing belt cover, remove cover.

Parts & tools for this job For 1995 Rover 200

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