Engine and gearbox - models with air conditioning

ENGINE AND GEARBOX - MODELS WITH AIR CONDITIONING

Service repair no - 12.37.01.20

Remove

1. Raise vehicle on a 2 post ramp.
2. Recover refrigerant from air conditioning system. See AIR CONDITIONING, Adjustments.
3. Drain gearbox oil. See MANUAL GEARBOX - ’PG1’, Adjustments.
4. Drain cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
5. Disconnect battery earth lead.
6. Remove engine acoustic cover. See BODY, Exterior fittings.
7. If required, drain engine oil. See MAINTENANCE.
8. Fit new sealing washer to drain plug, fit drain plug and tighten to 25 Nm.
9. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
10. Remove ECM. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
11. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.

12. Remove bolt securing engine compartment fuse box to battery tray.
13. Remove 4 bolts securing battery tray to body.
14. Remove bolt securing engine compartment fuse box to body and position fuse box aside.
15. Loosen 3 bolts securing battery tray to body.
16. Remove battery tray from vehicle.

17. Disconnect clutch cable from clutch release lever.
18. Release clutch cable from abutment bracket on gearbox and position aside.
19. Remove bolt securing earth lead to gearbox.