Cylinder head gasket - models with intercooler

95. Restrain camshaft gear using tool 18G 1521 and tighten FIP timing belt drive gear retaining bolt to 20 Nm + 90° .
96. Fit FIP timing belt cover. See this section.
97. Fit camshaft timing belt upper front cover. See this section.
98. Fit auxiliary drive belt. See ELECTRICAL, Repairs.
99. Remove stand(s) and lower vehicle.
100. Refill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
101. Connect battery earth lead.
102. Check engine oil and top-up if necessary.
103. Start engine and check for leaks.

NOTE: If tappet noise is evident, run engine for 20 minutes at 2000 to 2500 rev/min. Do not exceed 3000 rev/min until noise ceases.

104. Stop engine and allow to cool. Check for leaks and top-up fluid level if necessary.

CYLINDER HEAD GASKET - MODELS WITH INTERCOOLER

Service repair no - 12.29.02

Remove

1. Disconnect battery earth lead.
2. Drain cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
3. Raise front of vehicle.

WARNING: Support on safety stands.

4. Remove FIP timing belt cover. See this section.
5. Remove auxiliary drive belt. See ELECTRICAL, Repairs.
6. Remove camshaft timing belt upper cover. See this section.

7. Restrain camshaft gear using tool 18G 1521 and loosen but do not remove bolts securing camshaft and FIP timing belt drive gears.