Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition08 · Automatic gearbox
08 · Transmission

Dismantling (page 2 of 2)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Repairs
Automatic gearboxDismantling · page 2 of 2
Exploded view of gearbox components including 3rd gear, thrust needle bearing, one way clutch, 1st gear, needle bearing, thrust washer, 1st gear collar, and 1st hold clutch assembly
  1. A 3rd gear
  2. B Thrust needle bearing
  3. C One way clutch
  4. D 1st gear
  5. E Needle bearing
  6. F Thrust washer
  7. G 1st gear collar
  8. H 1st hold clutch assembly

Note: Lubricate all parts with transmission fluid during assembly.

  1. Wrap the shaft splines with tape to prevent damage to the 'O' rings.
  2. Install two new 'O' rings on the countershaft.
    Install the thrust needle bearings with unrolled edge of bearing retainer facing washer.
  3. Assemble the 1st – hold clutch assembly, 1st gear collar, thrust washer, needle bearing, 1st gear, one – way clutch, thrust needle bearing and 3rd gear.

Note: fitted position of one way clutch.

  1. Fit the assembly on the countershaft.
Diagram showing a mandrel pressing a final drive gear onto a 1st hold clutch assembly located on a countershaft
  1. A Press
  2. B Mandrel
  3. C Final drive gear
  4. D 1st hold clutch
  5. E Countershaft
  1. Align the shaft splines with those of 3rd gear, then press the countershaft into 3rd gear with a press.
  2. Align the shaft splines with those of the 1st – hold clutch when pressing the countershaft into the 3rd gear.
    Use a mandrel between the shaft and press to prevent damage to the countershaft.
  3. Stop pressing the countershaft when the 1st – hold clutch contacts the final drive gear.

Parts & tools for this job For Rover 600

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