Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)05 · Engine - diesel
05 · Engine

All models (page 4 of 5)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Engine - dieselAll models · page 4 of 5
  1. Drain gearbox oil. See MANUAL GEARBOX - ’T750’, Adjustments.
  2. Drain engine oil. See Adjustments.
  3. Remove LH drive shaft. See DRIVE SHAFTS, Repairs.
  4. Remove RH drive shaft. See DRIVE SHAFTS, Repairs.
Remove RH drive shaft. See DRIVE SHAFTS, Repairs.
  1. Disconnect 2 oil cooler hose unions. Remove and discard 2 ’O’ rings.

CAUTION: Plug the connections.

Disconnect 2 oil cooler hose unions. Remove and discard 2 ’O’ rings.
  1. Remove 2 bolts securing clutch slave cylinder and move cylinder aside.
Remove 2 bolts securing clutch slave cylinder and move cylinder aside.
  1. Use a hoist and connect adjustable lifting bracket 18G 1598 to engine.

CAUTION: Care must be taken to ensure lifting bracket is fitted correctly to avoid damage to EGR valve.

  1. Raise hoist to take weight of engine without exerting load on mountings.

Parts & tools for this job For 1996 Rover 800

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