Engine and automatic gearbox - models without air conditioning (page 8 of 9)

67. Connect adjustable lifting bracket tool 18G 1598 to lifting brackets.
68. Connect a hoist to tool 18G 1598 and raise hoist to take weight of engine without exerting load on engine mounting bolts.

69. Remove bolt securing RH steady bar to engine mounting.
70. Remove 2 bolts securing mounting bracket to engine.
71. Remove nut securing mounting bracket to engine mounting.
72. Loosen 2 nuts securing engine mounting restraint bar to body.
73. Remove RH engine mounting bracket.

74. Remove and discard nut securing gearbox mounting bracket to engine LH mounting.
75. Adjust tool 18G 1598 to tilt engine with the gearbox as low as possible.
76. Using assistance, manoeuvre engine and gearbox from vehicle.

CAUTION: Take care not to damage the ABS modulator or brake pipes when removing the engine.

77. Lower engine and gearbox assembly and disconnect hoist from adjustable lifting bracket.

Refit

1. Connect hoist to adjustable lifting bracket tool 18G 1598.
2. Using assistance, raise engine and manoeuvre into position in vehicle.
3. Adjust lifting bracket tool so engine is horizontal in engine compartment.
4. Locate gearbox mounting bracket on engine LH mounting.
5. Fit new Nyloc nut securing bracket to engine mounting and tighten to 160 Nm.
6. Fit engine RH mounting bracket to engine mounting, steady bar and engine.
7. Align mounting bracket to engine, fit bolts and tighten to 160 Nm.
8. Fit nut securing mounting bracket to engine mounting and tighten to 85 Nm.
9. Tighten nuts securing engine mounting to body, to 45 Nm.
10. Fit bolt securing RH steady bar to mounting bracket and tighten to 80 Nm.