S60 L5-2.4L VIN 64 B5244S6 (2003): Engine, Cooling and Exhaust

Also for this vehicle: S60 2.4 L5-2.4L VIN 61 B5244S (2001), S60 2.4T L5-2.4L Turbo VIN 58 B5244T3 (2001), S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2004), S60 2.5T L5-2.5L Turbo VIN 59 B5254T2 (2006), S60 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), S60 L5-2.3L Turbo VIN 53 B5234T3 (2004), S60 L5-2.4L Turbo VIN 54 B5244T5 (2005), S60 T5 L5-2.3L Turbo VIN 53 B5234T3 (2002), S60 T5 L5-2.4L Turbo VIN 54 B5244T5 (2006), S60 T6 AWD L6-3.0L Turbo VIN 90 B6304T4 (2011), S60 Factory Service Manual (2001-2009), S60 Factory Service Manual (2011-2016), S60L Factory Service Manual (2014-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine379 pages
  - Actuators and Solenoids - Engine35 pages
    Variable Valve Timing Actuator › Component Information19 pages
    Specifications
    Description and Operation › Camshaft Control (CVVT)2 3 4 5 6
    Service and Repair › Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing2 3 4 5 6 7 8 9 10 11 12
    Variable Valve Timing Solenoid › Component Information16 pages
    Technical Service Bulletins6 pages
    Customer Interest for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    All Technical Service Bulletins for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10
  - Compression Check › System Information6 pages
    Specifications
    System Diagnosis › Compression Test2 3 4 5
  - Camshaft, Lifters and Push Rods27 pages
    Camshaft Bearing › Component Information › Specifications › Specifications, Mechanical2 3 4
    Camshaft, Engine › Component Information › Specifications2 3
    Lifter / Lash Adjuster, Valve › Component Information › Specifications
    Variable Valve Timing Actuator › Component Information19 pages
    Specifications
    Description and Operation › Camshaft Control (CVVT)2 3 4 5 6
    Service and Repair › Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing2 3 4 5 6 7 8 9 10 11 12
  - Cylinder Block Assembly69 pages
    Connecting Rod Bearing › Component Information › Specifications
    Connecting Rod, Engine › Component Information › Specifications2
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Crankshaft Main Bearing › Component Information › Specifications › Specifications, Mechanical2 3 4
    Crankshaft, Engine › Component Information24 pages
    Specifications2 3
    Service and Repair › Crank Mechanism, Measuring2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
    Engine Block Heater › Component Information › Service and Repair › Passenger Compartment Connector Socket2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…30
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2
    Piston Pin, Engine › Component Information › Specifications2
    Piston Ring, Engine › Component Information › Specifications2
  - Cylinder Head Assembly23 pages
    Valve Clearance › System Information16 pages
    Specifications
    Adjustments › Checking Valve Clearance2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Fuel Pressure Release › System Information › Service and Repair › Draining the Fuel System2 3
    Valve Guide › Component Information › Specifications
    Valve Seat › Component Information › Specifications
    Valve Spring › Component Information › Specifications
    Valve, Intake/Exhaust › Component Information › Specifications
  - Drive Belts, Mounts, Brackets and Accessories10 pages
    Drive Belt › Component Information › Service and Repair2
    Drive Belt Tensioner › Component Information › Specifications2 3
    Engine Mount › Engine Torque Strut › Component Information › Service and Repair › Replacing the Engine Torque Bracket2 3 4 5
  - Engine Lubrication38 pages
    Engine Oil Pressure › Component Information › Specifications2 3
    Engine Oil Drain Plug › Component Information › Specifications
    Engine Oil › Component Information › Specifications › Capacity Specifications2
    Oil Cooler, Engine › Component Information › Service and Repair2
    Oil Filter, Engine › Component Information › Service and Repair2
    Oil Filter Housing › Component Information › Specifications
    Oil Level Sensor › Component Information › Testing and Inspection2 3
    Oil Pan, Engine › Component Information › Specifications2 3 4
    Oil Pressure Sender › Component Information › Description and Operation
    Oil Pressure Sensor › Component Information5 pages
    Specifications2
    Service and Repair › Oil Pressure Sensor, Replacing2 3
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3
    Oil Spray Jet › Component Information › Service and Repair2 3 4 5 6 7 8 9 10 11
  - Intake Manifold › Component Information6 pages
    Specifications
    Service and Repair › Intake Manifold/Gasket, Replacing2 3 4 5
  - Seals and Gaskets, Engine51 pages
    Camshaft Oil Seal › Component Information › Service and Repair › Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing2 3 4 5 6 7 8 9 10 11 12
    Crankshaft Main Bearing Seal › Component Information › Technical Service Bulletins › Engine - Rear Main Seal Replacement2
    Cylinder Head Gasket › Component Information › Specifications2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Exhaust Manifold Gasket › Component Information › Service and Repair2 3 4
    Front Crankshaft Seal › Component Information › Service and Repair2 3 4 5 6 7 8 9
    Intake Manifold Gasket › Component Information › Service and Repair › Intake Manifold/Gasket, Replacing2 3 4 5
  - Sensors and Switches - Engine9 pages
    Oil Level Sensor › Component Information › Testing and Inspection2 3
    Oil Pressure Sender › Component Information › Description and Operation
    Oil Pressure Sensor › Component Information5 pages
    Specifications2
    Service and Repair › Oil Pressure Sensor, Replacing2 3
  - Timing Components55 pages
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Timing Belt › Component Information17 pages
    Specifications2
    Service and Repair › Timing Belt, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Timing Belt Tensioner › Component Information › Specifications
    Timing Cover › Component Information › Specifications
    Variable Valve Timing35 pages
    Variable Valve Timing Actuator › Component Information19 pages
    Specifications
    Description and Operation › Camshaft Control (CVVT)2 3 4 5 6
    Service and Repair › Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing2 3 4 5 6 7 8 9 10 11 12
    Variable Valve Timing Solenoid › Component Information16 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Customer Interest for Variable Valve Timing Solenoid: › 2210051 › Feb › 04 › Engine - Knock/Rattles/Low Power/DTC's Set2 3
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10
  - Tune-up and Engine Performance Checks42 pages
    Fuel Pressure › System Information14 pages
    Specifications
    System Diagnosis › Checking Fuel and Residual Pressures2 3 4 5 6 7 8 9 10 11 12 13
    Idle Speed › System Information › Specifications
    Fuel Filter › Fuel Pressure Release › System Information › Service and Repair › Draining the Fuel System2 3
    Firing Order › Component Information › Specifications
    Spark Plug › Component Information › Specifications
    Compression Check › System Information6 pages
    Specifications
    System Diagnosis › Compression Test2 3 4 5
    Valve Clearance › System Information16 pages
    Specifications
    Adjustments › Checking Valve Clearance2 3 4 5 6 7 8 9 10 11 12 13 14 15
  - Water Pump › Component Information › Specifications2 3 4 5 6 7 8
- Cooling System86 pages
  - Auxiliary Water Pump › Component Information › Service and Repair2 3
  - Coolant › Component Information › Specifications › Capacity Specifications2
  - Coolant Level Sensor › Component Information › Specifications2 3 4
  - Radiator Cooling Fan4 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Specifications › Electrical Specifications2
    Radiator Cooling Fan Control Module › Component Information › Locations
    Radiator Cooling Fan Motor › Component Information › Locations
  - Engine Compartment Fan › Component Information › Specifications2
  - Engine - Coolant Temperature Sensor/Switch8 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information7 pages
    Specifications2
    Service and Repair › Engine Temperature Sensor2 3 4 5
  - Heater Core › Component Information › Service and Repair › L.H.D.2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
  - Radiator › Component Information › Service and Repair › Radiator/Charge Air Cooler (CAC), Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
  - Relays and Modules - Cooling System › Radiator Cooling Fan Control Module › Component Information › Locations
  - Sensors and Switches - Cooling System14 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Specifications › Electrical Specifications2
    Coolant Level Sensor › Component Information › Specifications2 3 4
    Engine - Coolant Temperature Sensor/Switch8 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information7 pages
    Specifications2
    Service and Repair › Engine Temperature Sensor2 3 4 5
  - Thermostat, Engine Cooling › Component Information5 pages
    Specifications
    Service and Repair › Thermostat2 3 4
  - Water Pump › Component Information › Specifications2 3 4 5 6 7 8
- Exhaust System29 pages
  - Catalytic Converter › Component Information6 pages
    Application and ID2
    Description and Operation › Catalytic Converter Diagnostic2 3 4
  - Exhaust Manifold › Component Information › Specifications2 3 4
  - Exhaust Pipe › Component Information › Service and Repair › Tail Pipe2 3 4
  - Exhaust Pipe/Muffler Hanger › Component Information › Technical Service Bulletins10 pages
    Customer Interest: › TNN25-26 › Jan › 07 › Exhaust System - Squealing/Pinging Noises2 3
    All Technical Service Bulletins for Exhaust Pipe/Muffler Hanger:5 pages
    TNN25-21 › Feb › 07 › BULLETIN CANCELLATION NOTICE
    TNN25-25 › Feb › 07 › BULLETIN CANCELLATION NOTIFICATION
    TNN25-26 › Jan › 07 › Exhaust System - Squealing/Pinging Noises2 3
    All Other Service Bulletins for Exhaust Pipe/Muffler Hanger:2 pages
    TNN25-21 › Feb › 07 › BULLETIN CANCELLATION NOTICE
    TNN25-25 › Feb › 07 › BULLETIN CANCELLATION NOTIFICATION
  - Muffler › Component Information › Service and Repair
  - Seals and Gaskets, Exhaust › Exhaust Manifold Gasket › Component Information › Service and Repair2 3 4
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections