Discovery I (LJ) V8-4.0L (1996): Transmission and Drivetrain

Also for this vehicle: Discovery I (LJ) V8-3.9L (1994), Discovery II (LT) V8-4.0L (2002), Discovery II (LT) V8-4.6L (2003), Discovery Body Repair Manual (1995 on), Discovery Electrical Troubleshooting Manual (1995), Discovery Electrical Troubleshooting Manual (1996), Discovery Electrical Troubleshooting Manual (1997 on), Discovery II (NAS), Discovery II Circuit Diagrams (2000 model year), Discovery II Circuit Diagrams (2003 model year), Discovery II Electrical Library (1999-2003), Discovery II Technical Bulletins, Discovery II (UK), Discovery Technical Bulletins, 300Tdi Discovery, LR3/Disco 3, LR3 (LA) V6-4.0L (2006), LR3 (LA) V8-4.4L (2009), LR3 (LA) V8-4394cc 4.4L (2005), LR4 (LA) V8-5.0L (2010).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T › Shift Interlock Solenoid › Component Information › Service and Repair2 3
- Automatic Transmission/Transaxle82 pages
  - Actuators and Solenoids - A/T › Shift Interlock Solenoid › Component Information › Service and Repair2 3
  - Bell Housing, A/T › Component Information › Specifications2 3
  - Clutch, A/T › Component Information › Specifications
  - Extension Housing, A/T › Component Information › Specifications2
  - Fluid - A/T › Component Information5 pages
    Technical Service Bulletins › A/T - Fluid Level Checking2 3
    Specifications › Capacity Specifications2
  - Fluid Filter - A/T › Component Information › Technical Service Bulletins › A/T - Filter Replacement Interval
  - Fluid Line/Hose, A/T › Component Information › Specifications
  - Fluid Pan, A/T › Component Information › Specifications2
  - Fluid Pump, A/T › Component Information12 pages
    Technical Service Bulletins8 pages
    All Technical Service Bulletins for Fluid Pump:4 pages
    TEC4402002 › Jun › 01 › A/T - Fluid Leaks From Torque Converter2 3
    P92-002 › Jan › 92 › A/T - Intermediate Plate/Oil Pump Replacement
    Customer Interest: › TEC4402002 › Jun › 01 › A/T - Fluid Leaks From Torque Converter2 3
    All Other Service Bulletins for Fluid Pump: › P92-002 › Jan › 92 › A/T - Intermediate Plate/Oil Pump Replacement
    Service and Repair › Reseal Oil Pump Housing2 3 4
  - Governor, A/T › Component Information › Service and Repair › Governor Assembly2
  - Intermediate Plate, A/T › Component Information › Technical Service Bulletins › A/T - Intermediate Plate/Oil Pump Replacement
  - Lamps and Indicators - A/T2 pages
    Shift Indicator › A/T Shift Indicator Module › Component Information › Service and Repair
    Temperature Warning Indicator - A/T › Component Information › Locations
  - Output Shaft, A/T › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Output Shaft: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    Customer Interest for Output Shaft: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
  - Parking Pawl, A/T › Component Information › Specifications2 3
  - Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations › Interlock Relay 2 (K151)2
  - Sensors and Switches - A/T › Transmission Position Switch/Sensor, A/T › Component Information › Locations › Transmission Range Selector Switch (Z110)2
  - Shift Interlock, A/T5 pages
    Shift Interlock Relay › Component Information › Locations › Interlock Relay 2 (K151)2
    Shift Interlock Solenoid › Component Information › Service and Repair2 3
  - Shifter A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Shifter A/T: › TEC440296R › Dec › 96 › A/T Shift Lever - Locked/Will Not Move2 3
    All Technical Service Bulletins for Shifter A/T: › TEC440296R › Dec › 96 › A/T Shift Lever - Locked/Will Not Move2 3
  - Shift Linkage, A/T › Selector Shaft, A/T › Component Information › Specifications2
  - Temperature Warning Indicator - A/T › Component Information › Locations
  - Throttle Valve Cable/Linkage, A/T › Component Information › Adjustments2 3
  - Torque Converter › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Torque Converter: › TEC4402002 › Jun › 01 › A/T - Fluid Leaks From Torque Converter2 3
    All Technical Service Bulletins for Torque Converter: › TEC4402002 › Jun › 01 › A/T - Fluid Leaks From Torque Converter2 3
  - Transmission Cooler, A/T › Component Information › Technical Service Bulletins › A/T - Cooler Flushing2 3
  - Transmission Mount, A/T › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Transmission Mount: › TEC440195 › Apr › 95 › Transmission Mount - Vibration Noise2
    Customer Interest for Transmission Mount: › TEC440195 › Apr › 95 › Transmission Mount - Vibration Noise2
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations › Transmission Range Selector Switch (Z110)2
  - Valve Body, A/T › Component Information › Specifications2 3 4
- Clutch, M/T20 pages
  - Clutch Disc, M/T › Component Information › Service and Repair
  - Clutch Hydraulic System15 pages
    Clutch Master Cylinder › Component Information4 pages
    Specifications
    Service and Repair › Replacement2 3
    Clutch Slave Cylinder › Component Information11 pages
    Technical Service Bulletins9 pages
    Customer Interest: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles2 3
    All Technical Service Bulletins: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles2 3
    All Other Service Bulletins for Clutch Slave Cylinder: › TEC1204972 › Aug › 97 › Oil Pressure Switch - Oil Leakage2 3
    All Other Service Bulletins for Clutch Slave Cylinder: › TEC1204972 › Aug › 97 › Oil Pressure Switch - Oil Leakage
    Service and Repair › Replacement2
  - Clutch Release Bearing, M/T › Component Information › Service and Repair
  - Clutch Release Fork, M/T › Component Information › Service and Repair
  - Pilot Bearing › Component Information › Service and Repair
  - Pressure Plate › Component Information › Service and Repair
- Differential Assembly14 pages
- Drive Axles, Bearings and Joints90 pages
  - Axle Pivot Bushing › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Axle Pivot Bushing: › TEC6001973 › Aug › 98 › Drivetrain - Front Axle Swivel Seals Leaking2 3
    All Technical Service Bulletins for Axle Pivot Bushing: › TEC6001973 › Aug › 98 › Drivetrain - Front Axle Swivel Seals Leaking2 3
  - Axle Shaft Assembly16 pages
    Axle Shaft › Component Information10 pages
    Specifications › Rear2
    Service and Repair › Front2 3 4 5 6 7 8
    Constant Velocity Joint › Component Information › Service and Repair2 3 4 5 6
  - Seals and Gaskets, Drive Axles › System Information › Technical Service Bulletins42 pages
    Customer Interest for Seals and Gaskets:21 pages
    TEC6001973 › Aug › 98 › Drivetrain - Front Axle Swivel Seals Leaking2 3
    TEC5106963 › May › 98 › Drivetrain - Rear Stub Axle Oil Seal Leakage2 3 4
    TEC5402963 › Apr › 98 › Drivetrain - Front Stub Axle Oil Seal Leakage2 3 4 5
    TEC540296 › Dec › 96 › Front Stub Axle Seal - Leaks Oil2 3 4 5
    TEC510696 › Dec › 96 › Rear Stub Axle Seal - Leaks Oil2 3 4
    All Technical Service Bulletins for Seals and Gaskets:21 pages
    TEC6001973 › Aug › 98 › Drivetrain - Front Axle Swivel Seals Leaking2 3
    TEC5106963 › May › 98 › Drivetrain - Rear Stub Axle Oil Seal Leakage2 3 4
    TEC5402963 › Apr › 98 › Drivetrain - Front Stub Axle Oil Seal Leakage2 3 4 5
    TEC540296 › Dec › 96 › Front Stub Axle Seal - Leaks Oil2 3 4 5
    TEC510696 › Dec › 96 › Rear Stub Axle Seal - Leaks Oil2 3 4
  - Wheel Bearing › Component Information6 pages
    Technical Service Bulletins › Hub Bearing - Adjustment2
    Specifications › Adjustment2
    Diagrams › Front Hub and Bearing2
  - Wheel Hub › Axle Nut › Component Information › Technical Service Bulletins › Hub Nut - Revised Torque Setting Procedure2
  - Wheel Hub (Locking) › Component Information › Technical Service Bulletins4 pages
    Customer Interest: › TEC100101 › Sep › 01 › Wheels - Difficult to Remove
    All Technical Service Bulletins: › TEC100101 › Sep › 01 › Wheels - Difficult to Remove
    All Other Service Bulletins for Wheel Hub (Locking): › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation2
    All Other Service Bulletins for Wheel Hub (Locking): › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation
  - Wheel Seal › Component Information › Technical Service Bulletins14 pages
    Customer Interest for Wheel Seal:7 pages
    TEC540396 › Dec › 96 › Front Hub Seal - Oil Leaks2 3 4
    TEC510796 › Dec › 96 › Rear Hub Seal - Oil Leaks2 3
    All Technical Service Bulletins for Wheel Seal:7 pages
    TEC540396 › Dec › 96 › Front Hub Seal - Oil Leaks2 3 4
    TEC510796 › Dec › 96 › Rear Hub Seal - Oil Leaks2 3
- Drive/Propeller Shafts, Bearings and Joints24 pages
  - Companion Flange › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Companion Flange: › RDC867 › May › 95 › Recall - Driveshaft Nut/Bolt Replacement2
    Recalls for Companion Flange: › RDC867 › May › 95 › Recall - Driveshaft Nut/Bolt Replacement2
  - Drive/Propeller Shaft › Component Information › Technical Service Bulletins19 pages
    All Technical Service Bulletins for Drive/Propeller Shaft:8 pages
    TEC470195 › Aug › 95 › Driveline - Vibration/Noise at Low or High Speeds2 3 4 5 6
    RDC867 › May › 95 › Recall - Driveshaft Nut/Bolt Replacement2
    Recalls: › RDC867 › May › 95 › Recall - Driveshaft Nut/Bolt Replacement2
    Customer Interest: › TEC470195 › Aug › 95 › Driveline - Vibration/Noise at Low or High Speeds2 3 4 5 6
    All Other Service Bulletins for Drive/Propeller Shaft: › TEC1204972 › Aug › 97 › Oil Pressure Switch - Oil Leakage2 3
    All Other Service Bulletins for Drive/Propeller Shaft: › TEC1204972 › Aug › 97 › Oil Pressure Switch - Oil Leakage
  - Universal Joint, Drive/Propeller Shaft › Component Information › Diagrams
- Flex Plate › Component Information7 pages
  - Specifications › General2 3
  - Service and Repair › Procedures2 3 4
- Flywheel › Component Information5 pages
  - Specifications › General Specifications2
  - Service and Repair › Procedures2 3
- Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T2 pages
  - Shift Indicator › A/T Shift Indicator Module › Component Information › Service and Repair
  - Temperature Warning Indicator - A/T › Component Information › Locations
- Manual Transmission/Transaxle98 pages
  - Case, M/T › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Case: › TEC370494 › Jun › 94 › Center Plate/Extension Housing - Oil Leak2
    Customer Interest for Case: › TEC370494 › Jun › 94 › Center Plate/Extension Housing - Oil Leak2
  - Drain Plug, M/T › Component Information › Specifications
  - Extension Housing, M/T › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Extension Housing: › TEC370494 › Jun › 94 › Center Plate/Extension Housing - Oil Leak2
    Customer Interest for Extension Housing: › TEC370494 › Jun › 94 › Center Plate/Extension Housing - Oil Leak2
  - Fill Plug, M/T › Component Information › Specifications
  - Fluid - M/T › Component Information › Specifications › Capacity Specifications2
  - Flywheel Gear, M/T › Component Information › Testing and Inspection2
  - Gear, M/T › Component Information › Technical Service Bulletins12 pages
    All Technical Service Bulletins for Gear:6 pages
    TEC370496 › Jul › 96 › M/T - Mod Improves Joint Between 5th Gear & Layshaft2
    37-04-96 › Jul › 96 › M/T - Gearbox 5th Layshaft & Gear Retention2
    TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    Customer Interest: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    All Other Service Bulletins for Gear:4 pages
    TEC370496 › Jul › 96 › M/T - Mod Improves Joint Between 5th Gear & Layshaft2
    37-04-96 › Jul › 96 › M/T - Gearbox 5th Layshaft & Gear Retention2
  - Input Shaft, M/T › Component Information › Technical Service Bulletins24 pages
    All Technical Service Bulletins for Input Shaft:12 pages
    TEC370696 › Dec › 96 › Transmission Input Seal - Leaks Oil2 3 4 5 6
    37-06-96 › Dec › 96 › M/T - Input Shaft Seal Leaks2 3 4 5 6
    Customer Interest for Input Shaft:12 pages
    TEC370696 › Dec › 96 › Transmission Input Seal - Leaks Oil2 3 4 5 6
    37-06-96 › Dec › 96 › M/T - Input Shaft Seal Leaks2 3 4 5 6
  - Mainshaft, M/T › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Mainshaft:4 pages
    TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    H415 › Mar › 96 › M/T Mainshaft - Spline Wear Prevention2
    Customer Interest: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    All Other Service Bulletins for Mainshaft: › H415 › Mar › 96 › M/T Mainshaft - Spline Wear Prevention2
  - Seals and Gaskets, M/T › System Information › Technical Service Bulletins15 pages
    Customer Interest for Valve Cover Gasket:12 pages
    12-04-96 › Dec › 96 › Engine - Valve Cover Gasket Replacement2 3 4 5 6
    TEC120496 › Dec › 96 › Customer Interest for Seals and Gaskets: › 37-06-96 › Dec › 96 › M/T - Input Shaft Seal Leaks2 3 4 5 6
    Component Information › Service and Repair
    Component Information › Locations2
  - Shift Linkage, M/T › Shift Boot, M/T › Component Information › Technical Service Bulletins › Squeaks & Rattles - Diagnosis And Repair2 3 4 5 6 7 8
  - Transmission Cooler, M/T › Component Information › Technical Service Bulletins13 pages
    All Technical Service Bulletins: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles2 3
    Customer Interest: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles2 3
    All Other Service Bulletins for Transmission Cooler: › TEC190198 › Jul › 99 › Ignition System - Hard Start/Rough Running/Misfire Codes2 3 4 5 6 7
    All Other Service Bulletins for Transmission Cooler: › TEC190198 › Jul › 99 › Ignition System - Hard Start/Rough Running/Misfire Codes
  - Transmission Mount, M/T › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Transmission Mount: › TEC440195 › Apr › 95 › Transmission Mount - Vibration Noise2
    Customer Interest for Transmission Mount: › TEC440195 › Apr › 95 › Transmission Mount - Vibration Noise2
- Power Take-Off › Component Information › Technical Service Bulletins7 pages
  - All Technical Service Bulletins: › TEC410394 › Jun › 94 › Power Take Off Cover Plate - Oil Leaks2
  - Customer Interest: › TEC410394 › Jun › 94 › Power Take Off Cover Plate - Oil Leaks2
  - All Other Service Bulletins for Power Take-Off: › TEC8618971 › Jul › 97 › Cruise Control - Intermittent Disengagement2 3
  - All Other Service Bulletins for Power Take-Off: › TEC8618971 › Jul › 97 › Cruise Control - Intermittent Disengagement
- Relays and Modules - Transmission and Drivetrain › Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations › Interlock Relay 2 (K151)2
- Sensors and Switches - Transmission and Drivetrain3 pages
  - Sensors and Switches - A/T › Transmission Position Switch/Sensor, A/T › Component Information › Locations › Transmission Range Selector Switch (Z110)2
  - Sensors and Switches - Transfer Case › Gear Sensor/Switch, Transfer Case › Component Information › Locations
- Transfer Case56 pages
  - Fluid - Transfer Case › Component Information5 pages
    Technical Service Bulletins › LT230T Transfer Gearbox - Oil Specification2
    Specifications › Mechanical Specifications2 3
  - Gear, Transfer Case › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Gear: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    Customer Interest for Gear: › TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
  - Gear Sensor/Switch, Transfer Case › Component Information › Locations
  - Output Shaft, Transfer Case › Component Information › Technical Service Bulletins12 pages
    All Technical Service Bulletins for Output Shaft:6 pages
    41-02-96 › Dec › 96 › Transfer Gearbox - Output Shaft Seal Leak2 3 4
    TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
    Customer Interest for Output Shaft:6 pages
    41-02-96 › Dec › 96 › Transfer Gearbox - Output Shaft Seal Leak2 3 4
    TEC370296R › May › 96 › Transfer Gearbox - Backlash/Clonk2
  - Output Yoke/Flange, Transfer Case › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins: › TEC410100 › Apr › 00 › Transfer Case - Output Seal Leakage2
    Customer Interest: › TEC410100 › Apr › 00 › Transfer Case - Output Seal Leakage2
    All Other Service Bulletins for Output Yoke/Flange: › TEC121096 › Dec › 96 › Engine - Oil Leaks at Valve Cover Vent Tubes2
    All Other Service Bulletins for Output Yoke/Flange: › TEC121096 › Dec › 96 › Engine - Oil Leaks at Valve Cover Vent Tubes
  - Seals and Gaskets, Transfer Case › System Information › Technical Service Bulletins19 pages
    Customer Interest:7 pages
    TEC410100 › Apr › 00 › Transfer Case - Output Seal Leakage2
    TEC4101982 › Mar › 98 › Transfer Case - Input Seal Leakage
    41-02-96 › Dec › 96 › Transfer Gearbox - Output Shaft Seal Leak2 3 4
    All Technical Service Bulletins for Seals and Gaskets:7 pages
    TEC410100 › Apr › 00 › Transfer Case - Output Seal Leakage2
    TEC4101982 › Mar › 98 › Transfer Case - Input Seal Leakage
    41-02-96 › Dec › 96 › Transfer Gearbox - Output Shaft Seal Leak2 3 4
    All Other Service Bulletins for Seals and Gaskets:5 pages
    TEC120202 › Oct › 02 › Engine - Oil Leaks From Rear2 3
    TEC120195 › Jan › 95 › Engine - Oil Leaks From Rear of Cylinder Block2
  - Sensors and Switches - Transfer Case › Gear Sensor/Switch, Transfer Case › Component Information › Locations
  - Shifter Transfer Case › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Shifter Transfer Case: › TEC410196 › Dec › 96 › Transfer Gearbox - Will Not Shift Out of Gear2 3 4
    Customer Interest for Shifter Transfer Case: › TEC410196 › Dec › 96 › Transfer Gearbox - Will Not Shift Out of Gear2 3 4
- Transmission Control Systems10 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T › Shift Interlock Solenoid › Component Information › Service and Repair2 3
  - Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T2 pages
    Shift Indicator › A/T Shift Indicator Module › Component Information › Service and Repair
    Temperature Warning Indicator - A/T › Component Information › Locations
  - Relays and Modules - Transmission and Drivetrain › Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations › Interlock Relay 2 (K151)2
  - Sensors and Switches - Transmission and Drivetrain3 pages
    Sensors and Switches - A/T › Transmission Position Switch/Sensor, A/T › Component Information › Locations › Transmission Range Selector Switch (Z110)2
    Sensors and Switches - Transfer Case › Gear Sensor/Switch, Transfer Case › Component Information › Locations
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections