Discovery I (LJ) V8-4.0L (1996): Engine, Cooling and Exhaust
Also for this vehicle: Discovery I (LJ) V8-3.9L (1994), Discovery II (LT) V8-4.0L (2002), Discovery II (LT) V8-4.6L (2003), Discovery Body Repair Manual (1995 on), Discovery Electrical Troubleshooting Manual (1995), Discovery Electrical Troubleshooting Manual (1996), Discovery Electrical Troubleshooting Manual (1997 on), Discovery II (NAS), Discovery II Circuit Diagrams (2000 model year), Discovery II Circuit Diagrams (2003 model year), Discovery II Electrical Library (1999-2003), Discovery II Technical Bulletins, Discovery II (UK), Discovery Technical Bulletins, 300Tdi Discovery, LR3/Disco 3, LR3 (LA) V6-4.0L (2006), LR3 (LA) V8-4.4L (2009), LR3 (LA) V8-4394cc 4.4L (2005), LR4 (LA) V8-5.0L (2010).
Diagnostics
Maintenance
Engine
Transmission
Brakes
Electrical
Steering & suspension
Heating & A/C
Body & interior
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Engine390 pages
- Compression Check › System Information › Specifications2
Camshaft, Lifters and Push Rods23 pages
- Camshaft Gear/Sprocket › Component Information › Specifications23
Camshaft, Engine › Component Information7 pages
Lifter / Lash Adjuster, Valve › Component Information6 pages
Rocker Arm Assembly › Component Information7 pages
Cylinder Block Assembly70 pages
- Connecting Rod Bearing › Component Information › Specifications23
Connecting Rod, Engine › Component Information10 pages
Crankshaft Gear/Sprocket › Component Information › Technical Service Bulletins4 pages
- Crankshaft Main Bearing › Component Information › Specifications › Torque Specifications2
Crankshaft, Engine › Component Information15 pages
Expansion/Freeze Plug › Component Information › Technical Service Bulletins4 pages
- Front Engine Plate › Component Information › Specifications2
Harmonic Balancer - Crankshaft Pulley › Component Information › Technical Service Bulletins4 pages
Piston, Engine › Component Information13 pages
Piston Pin, Engine › Component Information4 pages
Piston Ring, Engine › Component Information9 pages
Cylinder Head Assembly54 pages
- Valve Clearance › System Information › Specifications
- Fuel Pressure Release › System Information › Service and Repair
Rocker Arm Assembly › Component Information7 pages
Valve Cover › Valve Cover Gasket › Component Information › Technical Service Bulletins26 pages
- Valve Guide › Component Information › Technical Service Bulletins › Engine - Valve Guide Cleaning23
Valve Seat › Component Information5 pages
- Valve Spring › Component Information › Specifications234
Valve, Intake/Exhaust › Component Information7 pages
Drive Belts, Mounts, Brackets and Accessories13 pages
Drive Belt › Component Information4 pages
- Drive Belt Tensioner › Component Information › Service and Repair
Engine Mount › Component Information › Technical Service Bulletins8 pages
All Technical Service Bulletins for Engine Mount:4 pages
Customer Interest for Engine Mount:4 pages
Engine Lubrication85 pages
- Engine Oil Pressure › Component Information › Specifications
- Engine Oil Drain Plug › Component Information › Specifications
Engine Oil › Component Information36 pages
Technical Service Bulletins34 pages
All Technical Service Bulletins for Engine Oil:17 pages
- TEC100297 › Jun › 97 › Engine - Oil Change Recommendations (PDI)2
- TEC191396 › Dec › 96 › Engine - Hard Starting When Cold2345678
- TEC120796 › Oct › 96 › Engine Oil - Viscosity Recommendations2
- 12-07-96 › Oct › 96 › Engine Oil - Winter Driving Specification2
- TEC120794 › Feb › 94 › Engine - No Start in Extreme Cold Conditions23
All Other Service Bulletins for Engine Oil:6 pages
- Specifications › Capacity Specifications2
Engine Oil Filler / Breather Cap › Component Information › Technical Service Bulletins6 pages
Oil Line, Engine › Component Information › Technical Service Bulletins4 pages
Oil Pan, Engine › Component Information › Technical Service Bulletins16 pages
All Technical Service Bulletins for Oil Pan:8 pages
Customer Interest for Oil Pan:8 pages
Oil Pressure Sender › Component Information › Technical Service Bulletins6 pages
Oil Pressure Sensor › Component Information › Technical Service Bulletins8 pages
- Oil Pressure Switch (For Fuel Pump) › Component Information › Locations2
- Oil Pressure Warning Lamp/Indicator › Component Information › Description and Operation
- Intake Manifold › Component Information › Specifications234
- Lamps and Indicators - Engine › Oil Pressure Warning Lamp/Indicator › Component Information › Description and Operation
Seals and Gaskets, Engine60 pages
Camshaft Oil Seal › Component Information › Technical Service Bulletins10 pages
All Technical Service Bulletins for Camshaft Oil Seal:5 pages
Customer Interest for Camshaft Oil Seal:5 pages
Crankshaft Main Bearing Seal › Component Information › Technical Service Bulletins10 pages
All Technical Service Bulletins for Crankshaft Main Bearing Seal:5 pages
Customer Interest for Crankshaft Main Bearing Seal:5 pages
- Cylinder Head Gasket › Component Information › Technical Service Bulletins › Cylinder Head Gasket - Revised Part2
- Front Crankshaft Seal › Component Information › Service and Repair
Intake Manifold Gasket › Component Information › Technical Service Bulletins10 pages
All Technical Service Bulletins for Intake Manifold Gasket:5 pages
- Customer Interest: › TEC300100 › Mar › 00 › Engine - Intake Manifold Fluid Leaks23
- All Other Service Bulletins for Intake Manifold Gasket: › TEC120494 › Mar › 94 › Engine Valley Cover Gasket - Revised Part2
Valve Cover Gasket › Component Information › Technical Service Bulletins27 pages
Sensors and Switches - Engine16 pages
Oil Pressure Sender › Component Information › Technical Service Bulletins6 pages
Oil Pressure Sensor › Component Information › Technical Service Bulletins8 pages
- Oil Pressure Switch (For Fuel Pump) › Component Information › Locations2
Timing Components22 pages
- Camshaft Gear/Sprocket › Component Information › Specifications23
Crankshaft Gear/Sprocket › Component Information › Technical Service Bulletins5 pages
- All Technical Service Bulletins: › H877R › Mar › 96 › Campaign - Crankshaft Timing Gear Replacement2
- Recalls: › H877R › Mar › 96 › Campaign - Crankshaft Timing Gear Replacement2
- All Other Service Bulletins for Crankshaft Gear/Sprocket: › TEC761694 › Dec › 94 › Rear Bumper Filler Strip - Cracking
- All Other Service Bulletins for Crankshaft Gear/Sprocket: › TEC761694 › Dec › 94 › Rear Bumper Filler Strip - Cracking
- Timing Chain › Component Information › Service and Repair › Timing Chain234567
- Timing Component Alignment Marks › Component Information › Locations
Timing Cover › Component Information › Technical Service Bulletins6 pages
- All Technical Service Bulletins: › TEC120395 › May › 95 › Oil Cooler Pipe - Oil Leaks2
- Customer Interest: › TEC120395 › May › 95 › Oil Cooler Pipe - Oil Leaks2
- All Other Service Bulletins for Timing Cover: › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation2
- All Other Service Bulletins for Timing Cover: › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation
Tune-up and Engine Performance Checks38 pages
- Fuel Pressure › System Information › Specifications › Fuel Pump Volume2
- Air/Fuel Mixture › System Information › Specifications
- Idle Speed › System Information › Specifications2
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Firing Order › Component Information › Specifications
Ignition Cable › Component Information › Technical Service Bulletins18 pages
- Customer Interest: › TEC190198 › Jul › 99 › Ignition System - Hard Start/Rough Running/Misfire Codes234567
- All Technical Service Bulletins: › TEC190198 › Jul › 99 › Ignition System - Hard Start/Rough Running/Misfire Codes234567
All Other Service Bulletins for Ignition Cable:4 pages
All Other Service Bulletins for Ignition Cable:0 pages
- TEC861696 › Dec › 96 › Alarm Remote Buttons - Wear Out Prematurely
- TEC860295 › Aug › 95 › Security System - Long Arming Light Indication
Distributor, Ignition6 pages
- Distributor Cap › Component Information › Service and Repair
- Distributor Noise Shield › Component Information › Service and Repair
- Distributor Vacuum Control › Component Information › Service and Repair
- Ignition Rotor › Component Information › Service and Repair
- Distributor Plate W/ Pick-up Sensor › Component Information › Service and Repair2
- Spark Plug › Component Information › Technical Service Bulletins › Spark Plugs - Recommendations/Service2
- Compression Check › System Information › Specifications2
- Valve Clearance › System Information › Specifications
- Water Pump › Drive Pulley, Water Pump › Component Information › Specifications2
Cooling System298 pages
Coolant › Component Information8 pages
- Coolant Line/Hose › Component Information › Technical Service Bulletins › Coolant System - Lower Radiator Hose Misrouted2
- Coolant Reservoir › Component Information › Service and Repair
Radiator Cooling Fan59 pages
Engine - Coolant Temperature Sensor/Switch54 pages
- Fan Shroud › Component Information › Service and Repair2
- Heater Control Valve › Component Information › Testing and Inspection2
- Heater Core › Component Information › Service and Repair
Heater Hose › Component Information › Technical Service Bulletins4 pages
- Lamps and Indicators - Cooling System › Temperature Gauge › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…46
- Radiator › Component Information › Specifications23
Radiator Hose › Component Information › Technical Service Bulletins10 pages
All Technical Service Bulletins for Radiator Hose:5 pages
- Customer Interest: › TEC260194 › Jul › 94 › Radiator Bleed Hose - Deformation2
- All Other Service Bulletins for Radiator Hose: › TEC260396 › Dec › 96 › Lower Radiator Hose - Incorrectly Routed23
Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch54 pages
- Temperature Gauge › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…46
- Thermostat, Engine Cooling › Component Information › Specifications23
- Thermostat Housing, Engine Cooling › Component Information › Specifications
- Water Pump › Drive Pulley, Water Pump › Component Information › Specifications2
Exhaust System21 pages
- Catalytic Converter › Component Information › Description and Operation2
Exhaust Manifold › Component Information › Technical Service Bulletins4 pages
Exhaust Pipe › Component Information › Technical Service Bulletins7 pages
- Customer Interest: › TEC300195 › Apr › 95 › Exhaust Manifold/Header Pipe - Exhaust Leaks2
- All Technical Service Bulletins: › TEC300195 › Apr › 95 › Exhaust Manifold/Header Pipe - Exhaust Leaks2
- All Other Service Bulletins for Exhaust Pipe: › TEC8618971 › Jul › 97 › Cruise Control - Intermittent Disengagement23
- All Other Service Bulletins for Exhaust Pipe: › TEC8618971 › Jul › 97 › Cruise Control - Intermittent Disengagement
Heat Shield, Exhaust › Component Information › Technical Service Bulletins8 pages
- All Technical Service Bulletins: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles23
- Customer Interest: › TEC300196 › Jun › 93 › Clutch Slave Cylinder Heat Shield - Rattles23
- All Other Service Bulletins for Heat Shield: › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation2
- All Other Service Bulletins for Heat Shield: › TEC860595 › Oct › 95 › Trailer Warning Light - Intermittent Operation