Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual26 · Electrical
26 · Electrical

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
ElectricalRefit

Refit

  1. Clean pulley and shaft.
  2. Fit pulley to alternator.
  3. Fit and tighten pulley locknut to 25 Nm.
  4. Position alternator to engine.
  5. Fit bolts, alternator to engine. Tighten to 25 Nm.
  6. Fit belt to alternator pulley.
  7. Tension alternator belt, see MAINTENANCE.
  8. Fit multiplug.
  9. If fitted: Position heatshield to alternator and engine, fit and tighten nut and 2 bolts to 6 Nm.
  10. Connect battery earth lead.
  11. Close bonnet.

ALTERNATOR – 1.6

Service Repair No. 86.10.02

Remove

  1. Open bonnet.
  2. Disconnect battery earth lead.
  3. Remove washer pumps and reservoir fixings and move reservoir to one side, see WIPERS & WASHERS – Repairs.
Diagram showing alternator and surrounding components with callout numbers 4, 5, 6, 7, 8, 9
  1. Remove alternator adjustment bolt.
  2. Remove bolt, alternator link to water pump.
  3. Remove link, alternator to water pump.
  4. Remove nut, alternator pivot bolt.
  5. Pivot alternator and release belt from pulley.
  6. Remove pivot bolt.
Diagram showing alternator mounting and electrical connections with callout numbers 10, 11, 12, 13, 14, 17, 18
  1. Release alternator from mounting bracket.

Note: Rotate alternator to gain access to connections.

  1. Disconnect multiplug.
  2. Squeeze harness clip to release harness from retaining bracket.

Note: Harness clip remains on harness.

  1. Pull back rubber cover from alternator lead.
  2. Remove nut and flat washer, alternator lead to terminal.
  3. Disconnect alternator lead.
  4. Remove alternator.
  5. Remove nut, harness clip retaining bracket to alternator
  6. Remove retaining bracket.
Diagram showing alternator pulley removal with tools and callout numbers 19, 20, 21
  1. Hold alternator centre shaft.
  2. Remove pulley locknut.
  3. Remove pulley.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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