Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual26 · Electrical
26 · Electrical

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
ElectricalRemove

Service Repair No. 86.60.08

Remove

  1. Remove starter motor.
Diagram of starter solenoid assembly with callout numbers 2, 3, 4, 5, 6, 6, 7
  1. Pull back cover, starter lead to solenoid.
  2. Remove nut and flat washer, starter lead to solenoid. Disconnect lead.
  3. Note position of harness clip support bracket.
  4. Remove 2 bolts, spring washers and flat washers, starter case to gear housing cover.
  5. Remove 3 screws and spring washers, starter case to gear housing cover.
  6. Remove gear housing cover.
Exploded diagram of starter solenoid components with callout numbers 8, 8, 8, 9, 10
  1. Remove 3 screws, solenoid to starter case.
  2. Remove solenoid from case.
  3. Remove solenoid lever.

Refit

  1. Clean solenoid and starter mating face.
  2. Lubricate solenoid lever/solenoid operating arm junction, using Molybdenum Disulphide grease
  3. Fit lever to solenoid.
  4. Fit solenoid to starter case.
  5. Fit and tighten screws, solenoid to starter case.
  6. Fit gear housing cover to starter case.
  7. Fit spring washers and screws, gear housing cover to starter case. Tighten screws.
  8. Position harness clip support bracket.
  9. Fit spring washers, flat washers and bolts, gear housing cover to starter case. Tighten bolts.
  10. Connect lead, starter to solenoid.

Note: The solenoid terminal is keyed; ensure that lug on lead terminal engages with key.

  1. Fit flat washer and nut, starter lead to solenoid. Tighten nut.
  2. Position cover, starter lead to solenoid.
  3. Fit starter motor.

STARTER SOLENOID – 2.0

Service Repair No. 86.60.08

Remove

  1. Remove starter motor.
Diagram of starter solenoid assembly with callout numbers 2, 2, 3, 4
  1. Remove nut securing battery lead to starter solenoid; release lead from stud.
  2. Remove 2 screws securing solenoid to starter motor.
  3. Release solenoid from drive assembly lever; remove solenoid.

Refit

  1. Engage solenoid plunger with drive assembly lever, position solenoid to starter motor; fit and tighten screws.
  2. Connect battery lead to starter solenoid; fit nut and tighten to 4 Nm.
  3. Fit starter motor.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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