Refit

Refit

1. Clean pulley and shaft.
2. Fit pulley to alternator.
3. Fit and tighten pulley locknut to 25 Nm.
4. Fit harness clip retaining bracket to alternator.
5. Fit and tighten nut, harness clip retaining bracket to alternator.
6. Position alternator in vehicle allowing access to connections.
7. Fit alternator lead to terminal.
8. Fit flat washer and nut, alternator lead to terminal. Tighten nut.
9. Fit rubber cover over alternator lead terminal.
10. Connect multiplug.
11. Fit harness clip to harness clip retaining bracket.
12. Position alternator to mounting bracket.
13. Fit pivot bolt.
14. Fit pivot bolt nut. Do not tighten.
15. Position link, alternator to water pump.
16. Fit bolt, alternator link to water pump. Do not tighten.
17. Fit belt to alternator pulley.
18. Fit alternator adjustment bolt. Do not tighten.
19. Tension alternator belt, see MAINTENANCE.
20. Position and fix washer pumps and reservoir, see WIPERS & WASHERS – Repairs.
21. Connect battery earth lead.
22. Close bonnet.

ALTERNATOR – 2.0 WITHOUT AIR CONDITIONING

Service Repair No. 86.10.02

Remove

1. Disconnect battery earth lead.
2. Remove drive belt, see MAINTENANCE.
3. Position drain tin to collect coolant spillage.

4. Remove strap securing harness to top hose.
5. Slacken clip and release radiator top hose from thermostat housing.
6. Slacken clip and remove hose from radiator.

7. Remove 2 bolts securing coolant rail to cylinder block.
8. Position coolant rail aside.