Refit

9. Remove alternator terminal cover.
10. Remove 2 nuts and disconnect cables from alternator.

11. Remove 2 front bolts securing alternator to mounting bracket.
12. Remove 2 rear bolts securing alternator to mounting bracket.

13. Remove 2 bolts securing radiator mounting brackets to bonnet platform.
14. Carefully pull radiator forwards until alternator can be removed; remove alternator.

Do not carry out further dismantling if component is removed for access only

15. Restraining the alternator shaft with an 8 mm Allen key, remove nut securing pulley to alternator shaft using tool 18G 1653.
16. Remove pulley.

Refit

1. Clean pulley and alternator shaft.
2. Position pulley to alternator shaft.
3. Fit alternator pulley nut, hold shaft with an 8 mm Allen key, tighten nut using tool 18G 1653 to 75 Nm.
4. Carefully pull radiator forwards and manouevre alternator onto mounting bracket.
5. Align radiator mounting brackets to bonnet platform, fit bolts and tighten to 5 Nm.
6. Fit 4 bolts securing alternator to mounting bracket, tighten to 25 Nm.
7. Connect cables to alternator and secure with nuts.
8. Fit alternator terminal cover.
9. Align coolant rail to cylinder block, fit and tighten bolts to 25 Nm.
10. Fit radiator top hose and tighten clips.
11. Fit and check alternator drive belt, see MAINTENANCE.
12. Top up cooling system, see MAINTENANCE.
13. Connect battery earth lead.