Remove

Service Repair No. 86.60.01

Remove

1. Open bonnet.
2. Disconnect battery earth lead.
3. Raise front of vehicle.

WARNING: Support on safety stands.

4. Remove underbelly panel, see BODY – Repairs.

8RM 0459

5. Pull back cover, battery lead to solenoid.
6. Remove nut and spring washer, battery lead to solenoid.
7. Disconnect lead, battery to solenoid.
8. Disconnect Lucar from solenoid.
9. Remove upper bolt, starter to engine.
10. Disconnect lead from starter upper bolt.
11. Slacken bolt, starter support bracket.

8RM 0460

12. Remove 2 bolts, starter support bracket to gearbox.
13. Remove 2 lower bolts, starter to engine.
14. Remove starter.
15. Remove 2 nuts and flat washers, support bracket to starter.
16. Remove support bracket from starter.

Refit

1. Fit support bracket to new starter.
2. Fit flat washers and nuts, support bracket to starter. Tighten nuts to 25 Nm.
3. Clean starter and mating face.
4. Fit and align starter.
5. Fit lower bolts, starter to engine. Do not tighten.
6. Connect lead to starter upper bolt.
7. Fit upper bolt, starter to engine. Do not tighten.
8. Tighten all bolts, starter to engine, to 45 Nm.
9. Fit bolts, starter support bracket to gearbox. Tighten to 25 Nm.
10. Tighten bolt, starter support bracket to 45 Nm.
11. Connect Lucar to solenoid.
12. Fit spring washer and nut, battery lead to solenoid. Tighten nut.
13. Fit cover, battery lead to solenoid.
14. Fit underbelly panel, see BODY – Repairs.
15. Remove stand(s) and lower vehicle.
16. Connect battery earth lead.
17. Close bonnet.