Cylinder head gasket - models without air conditioning (page 7 of 7)

Make

Rover

Model

Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement

Section

Repairs

Engine - K16Cylinder head gasket - models without air conditioning · page 7 of 7

27. Connect multiplug to IAT sensor.
28. Connect multiplug to injector harness.
29. Connect multiplug to TP sensor.
30. Connect multiplugs to engine coolant temperature sensors.
31. Connect coolant hose to coolant outlet elbow and tighten clip.
32. Connect radiator top hose to coolant outlet elbow and tighten clip.
33. Fit new gasket to exhaust manifold flange and connect exhaust front pipe.
34. Fit 4 nuts securing exhaust front pipe to exhaust manifold and tighten to 45 Nm.
35. Fit camshaft timing belt rear cover to cylinder head and cylinder block.
36. Fit 4 bolts securing camshaft timing belt rear cover to cylinder head and cylinder block and tighten bolts to 10 Nm.
37. Fit 2 camshaft gears to their respective camshafts.

38. Fit bolts and washers securing camshaft gears to camshafts. Using tool 18G 1521 restrain camshaft gears and tighten bolts to 35 Nm.
39. Using tool 18G 1521 align camshaft gear timing marks and fit camshaft gear locking tool 18G 1570.
40. Fit camshaft timing belt tensioner to cylinder head.
41. Fit tensioner pulley Allen bolt.
42. Connect tensioner spring to stud on cylinder head.
43. Push tensioner pulley down to fully OFF position, fit and tighten backplate bolt to 10 Nm.
44. Fit camshaft timing belt. See this section.
45. Remove stand(s) and lower vehicle.
46. Refill cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
47. Connect battery earth lead.
48. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.

05 Engine