Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement05 · Engine - K16
05 · Engine

Engine and gearbox - models without air conditioning (page 9 of 10)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement
Section
Repairs
Engine - K16Engine and gearbox - models without air conditioning · page 9 of 10

Refit

  1. Connect hoist to adjustable lifting bracket tool 18G 1598.
  2. Using assistance, raise engine and manoeuvre into position in vehicle.
  3. Adjust lifting bracket tool so engine is horizontal in engine compartment.
  4. Position engine LH mounting to mounting bracket on gearbox, fit bolts and tighten to 100 Nm.
  5. Align engine LH mounting to bracket on body, fit through bolt and tighten to 85 Nm.
  6. Fit engine RH mounting. See this section.
  7. Lower hoist and disconnect adjustable lifting bracket tool 18G 1598 from engine lifting brackets.
  8. Remove bolt securing lifting bracket tool 18G 1572/2 to cylinder head and remove lifting bracket.
  9. Remove 2 bolts securing engine lifting bracket tool 18G 1572/1 to cylinder head and remove engine lifting bracket.
  10. Clean camshaft rear cover plate.
  11. Position camshaft rear cover plate to cylinder head, fit bolts and tighten to 25 Nm.
  12. Position engine steady bar to bracket on sump, fit through bolt and tighten to 80 Nm.
  13. Tighten through bolt securing engine steady bar to subframe to 80 Nm.
  14. Clean gear selector linkage and gear change linkage ball joints.
Clean gear selector linkage and gear change linkage ball joints.
  1. Using tool 18G 1594 connect gear selector linkage ball joint to gear selector lever.
  2. Using tool 18G 1594 connect gear change linkage ball joint to gear change lever.
  3. Remove plugs from power steering pump and hose connections.
  4. Lubricate new ’O’ ring with clean power steering fluid and fit to fluid outlet hose.
  5. Connect fluid outlet hose to power steering pump and tighten union to 55 Nm.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

  1. Align fluid outlet hose clamp to bracket and secure with bolt.
  2. Connect fluid inlet hose to power steering pump and tighten clip.
  3. Connect coolant feed hose to expansion tank and tighten clip.
  4. Connect 4 engine harness multiplugs to main harness and secure to mounting bracket on bulkhead.
  5. Connect multiplug to inertia switch and secure harness clip to mounting bracket.
  6. Connect coolant hose to thermostat housing and tighten clip.
  7. Connect expansion tank hose to inlet manifold and tighten clip.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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