Astra H: Maintenance, Body and Chassis Sheet Metal Parts, Frame
Also for this vehicle: Astra, Astra F, Astra G, Astra J.
General
Maintenance
Body & interior
Heating & A/C
Steering & suspension
Brakes
Engine
Transmission
Electrical
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- 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
Repair Instructions7 pages
Component Locator2 pages
- Special Tools and Equipment › Special Service Tools
Other Information8 pages
Technical Service Bulletins20 pages
- Abrasion, Wear › Luggage compartment - Roof or load damage
Excessive Effort, Hard Work2 pages
- Slips › Door Frame - Engage with B-pillar
- No Start › Foldable roof, hard top ECU - Battery discharged after any trouble code read out
- Warning Lights, Telltale › Folding roof - Roof suddenly stops during movement
- Chip, Crack › Luggage compartment - Roof or load damage
- Corrosion, Rust, Dirt › Rocker panel - Inside water noise
- Poor Fit › Door Frame - Engage with B-pillar
- Leaks › Trunklid - Water ingress
- Technical Information › 1998 › Different Car Inspection System brochure of MY 99 for Opel and Vauxhall vehicles
Sheet Metal Parts (Bolted)81 pages
Repair Instructions7 pages
- Replacement of parts of the outer skin / doors, tailgates and luggage compartment lids, bonnets with folded edges
- Bulkhead closure plate, remove and install
- Rear member (impact absorber), remove and install
- Battery Carrier, Remove and Install
- Steering Crossmember, Remove and Install
- Left and right torsion struts, remove and install (model L 67)
- Overview of fitting tolerances (model L 69)
- Other Information › Damage assessment/damage survey
- Technical Service Bulletins › Loose, Missing, Broken › Molding tailgate - Lettering "GTC TURBO" or "ASTRA GTC TURBO" missing
Bonnet20 pages
Repair Instructions12 pages
- Overview of fitting tolerances (model L 48)
- Replace bonnet
- Replace bonnet hinge (screwed) - both sides
- Replace bonnet closure (lock mechanism)
- Replace hook for bonnet closure
- Replace bonnet closure stud
- Replace bonnet locking mechanism Bowden cable (LHD)
- Replace bonnet locking mechanism Bowden cable (RHD)
- Overview of fitting tolerances (model L 35)
- Overview of fitting tolerances (model L 08)
- Overview of fitting tolerances (model L 67)
- Overview of fitting tolerances (model L 70)
Component Locator2 pages
- Other Information › Overview of fitting tolerances (model L 48)
Front Door14 pages
Rear Door10 pages
Tailgate14 pages
Luggage Compartment Lid9 pages
- Specifications › Overview of fitting tolerances (model L 67)
Technical Service Bulletins4 pages
- Noise, Vibration, Rattle › Folding roof - Noises in area of luggage compartment / rear parcel shelf / C-pillar
- Inoperative - Totally, Partially › Trunk lid - Does not lock electrical
- Poor Operation, Incorrect Operation › Trunk lid - Does not lock electrical
- Misaligned › Trunk lid - Does not lock electrical
- Wing › Repair Instructions › Replace wing bracket
Front Impact Absorber › Repair Instructions2 pages
Air Routing Panel › Repair Instructions2 pages
Sheet Metal Parts (Welded)103 pages
Repair Instructions7 pages
Special Tools and Equipment2 pages
Body Repair4 pages
A Pillar10 pages
Repair Instructions9 pages
- Replace one door hinge on the A-pillar or B-pillar
- Replace front sill panelling
- Replace A-pillar (models L 35, L 48, L 69, L70)
- Sill Panelling, Replace (Model L 08)
- Sill Panelling, Replace (Model L 67)
- A-Pillar, Replace (Model L 08)
- A-Pillar, Replace (Model L 67)
- Partially replace front roof frame (model L 67)
- Replace sill panelling complete (models L35, L48, L69)
- Description and Operation › New part, roof frame side complete and sill panelling complete
B Pillar6 pages
C Pillar5 pages
- D Pillar › Repair Instructions › Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
Members5 pages
Front Frame Side Member › Repair Instructions2 pages
Rear Frame Side Member › Repair Instructions3 pages
- Spoiler Assembly › Repair Instructions › Replace Front Complete
Wheel Well › Repair Instructions5 pages
Body Rear End Panel Panel › Repair Instructions8 pages
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace rear panel
- Replace upper rear panel
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
Roof Panel20 pages
Repair Instructions7 pages
- Roof, Replace (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Roof, Replace (Model L 08)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Roof, Replace (Model L69)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 69)
Front Roof Frame › Repair Instructions5 pages
Side Roof Frame4 pages
Floor and Underbody Parts › Repair Instructions4 pages
Body Side and Quarter Panel › Repair Instructions17 pages
- Side Panel, Replace (Model L48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Side panel replacement (model L35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Side Panel, Replace (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Side Panel, Replace (Model L67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Side Panel, Replace (Model L 70)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace sill panelling complete (models L35, L48, L69)
- Side Panel, Replace (Model L 69)
- Replace side panel complete (model L 69)
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
Trim Panels, Radiator Grille, Spoiler37 pages
Repair Instructions10 pages
- Replace sill panelling spoiler (attached with adhesive)
- Replace front panelling spoiler
- Replace rear panelling spoiler
- Detach OPC line rear spoiler
- Replace internal protective panelling of wing
- Replace wheel housing protective panelling
- Replace wind protection panelling
- Replace bonnet insulation
- Fuel Filler Flap, Remove and Install
- Lower Engine Compartment Cover, Remove and Install
Front Panel10 pages
Repair Instructions9 pages
- Replace front panelling
- Front panelling front guide rail, remove and install
- Front panelling side guide rail, remove and install
- Rubber Lip - Front Panelling, Detach and Reattach
- Spoiler Lip, Remove and Install
- Front Panelling Grille, Detach and Reattach
- Front panelling side grille, remove and install
- Front Panelling, Replace (OPC and Line Pack 2)
- Rear Panelling, Replace (OPC and Line Pack 2) (Model L 08)
- Component Locator › Overview of front panelling
- Rear Spoiler › Repair Instructions › Rear Guide Rail of Rear Panelling, Remove and Install (Model L 67)
Rear Panelling16 pages
Repair Instructions13 pages
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 48)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 48)
- Rear Panelling, Replace (Model L 08, L 48)
- Rear Panelling, Replace (Models L 35, L 70)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Models L 35, L 70)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (models L 35, L 70)
- Attach the park pilot sensor bracket in the rear panelling (model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 67)
- Replacing rear panelling (model L 67)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 69)
- Rear panelling centre guide rail, remove and install (Model 69)
- Replacing rear panelling (model L69)
Sheet Metal Parts (cement and seal)3 pages
- Radiator Grille › Repair Instructions › Radiator grille, remove and install