Astra H: Clutch and Transmission
Also for this vehicle: Astra, Astra F, Astra G, Astra J.
General
Maintenance
Body & interior
Heating & A/C
Steering & suspension
Brakes
Engine
Transmission
Electrical
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Technical Service Bulletins22 pages
Noise, Vibration, Rattle2 pages
Inoperative - Totally, Partially2 pages
Excessive Effort, Hard Work4 pages
- Excessive, Indifferent Play › Transmission M20/M32 - Malfunction
- Loose, Missing, Broken › Manual transmission, shift lever 5 and 6 speed - Chrome peels off from badge
- No Start › F13/F17 Transmission-Easytronic (MTA) - Engine does not start
- Chip, Crack › Manual transmission, shift lever 5 and 6 speed - Chrome peels off from badge
- Poor Fit › Transmission M20/M32 - Malfunction
- Poor Finish › Manual transmission, shift lever 5 and 6 speed - Chrome peels off from badge
Manual Transmission Front Wheel Drive289 pages
- Repair Instructions › Safety guidelines, Easytronic (M20 MTA)
Differential18 pages
Repair Instructions14 pages
- Differential, dismantle and reassemble (F13+/F13+ MTA)
- Differential tapered roller bearing outside ring, remove+install (F13+/F13+ MTA)
- Axle Shaft Seal Rings (F13/F13+/F17+/F13 MTA/F17+ MTA/F23)
- Seal of Differential Gear Cover, Replace (F13/F13+/F13 MTA/F17+/F17+ MTA)
- Replace differential gear (F13/F13 MTA)
- Overhaul differential gear (F13/F13 MTA)
- Remove and install tapered roller bearing outer race, differential (F13/F13 MTA)
- Replace differential gear (F17+/F17+ MTA)
- Tapered Roller Bearing Outer Race, Differential, Remove and Install (F17+/F17+ MTA)
- Replace differential gear (F23)
- Replace differential gear ring gear (F23)
- Tapered Roller Bearing - Differential, Remove and Install (F23)
- Axle Shaft Seal Rings and O-Ring in Left Sealing Flange, Replace (M20/M20 MTA/M32)
- Dismantle and assemble differential from MY 2007.5 (F17+/F17+ MTA)
- Specifications › Manual transmission and differential
Transmission Housing4 pages
Transmission Oil8 pages
Repair Instructions7 pages
- Transmission Fluid Level, Check and Correct (F13/F13+)
- Transmission Fluid Level, Check and Correct (F17+)
- Transmission Fluid Level, Check and Correct (F17+ MTA)
- Transmission Fluid Level, Check and Correct (F 23)
- Transmission Fluid Level, Check (M20/M32)
- Check and correct transmission fluid level (F13 MTA)
- Transmission Fluid Level, Check (M20 MTA)
- Specifications › Transmission Fluid
Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20200 pages
Repair Instructions54 pages
- Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
- Gearshift cover, dismantle and reassemble (F13+)
- End plate, dismantle and reassemble (F13+/F13+ MTA)
- Drive shaft and/or drive shaft ball bearing, replace (F13+/F13+ MTA)
- Main shaft, dismantle and reassemble (F13+/F13+ MTA)
- Gear wheels, remove+install (F13+/F13+ MTA)
- Synchroniser body assembly, remove+install (F13+/F13+ MTA)
- Synchronising rings, remove+install (F13+/F13+ MTA)
- Bearing for main and drive shaft in transmission case, remove+install (F13+/F13+ MTA)
- Transmission case, replace (F13+/F13+ MTA)
- Differential, dismantle and reassemble (F13+/F13+ MTA)
- Differential tapered roller bearing outside ring, remove+install (F13+/F13+ MTA)
- Assistance with Analysis if There are Complaints of Selection Problems
- Identification of Transmission
- Explanation of Terms, Easytronic (F13 MTA/F17+MTA)
- Possible Display Messages for the Easytronic (F13 MTA/F17+MTA/M20 MTA)
- Emergency Running Programs for the Easytronic (F13 MTA/F17+MTA)
- Function Test for the Easytronic (F13 MTA/F17+MTA)
- Additional Functions of the Easytronic (F13 MTA/F17+MTA)
- Necessary Commissioning Routines for the Easytronic after Servicing/Repair (F 13 MTA/F17+ MTA)
- Transmission Shift Linkage, Adjust (F13/F13+)
- Transmission Shift Linkage, Adjust (F 17+)
- Contact point detection (F13 MTA/F17+ MTA)
- Manual Shift Lever, Replace (F13/F13 +/F17+)
- Reversing Lamp Switch, Replace (F13/F13+/F17+)
- Transmission, Remove and Install (Z12XEP, Z14XEL, Z14XEP/F13)
- Transmission, Remove and Install (F13+/F17+ - Z16XEP, Z16XE1, Z16XER, A16XER, Z18XE, Z18XER, A18XER, Z17DTL)
- Transmission, Remove and Install (Z16XEP, Z16XE1, Z16XER, A16XER/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing (F13/F13 MTA)
- Replace transmission housing (F13/F13 MTA)
- Adjustment specification, tapered roller bearing, differential (F13/F13+/F13 MTA)
- Transmission Housing, Replace (F17+/F17+ MTA)
- Adjustment Specification, Tapered Roller Bearing, Differential (F17+/F17+ MTA)
- Transmission, Remove and Install (Z14XEP/F13 MTA)
- Definition of Terms - Easytronic (M20 MTA)
- Emergency Running Programs in the Easytronic (M20 MTA)
- Function Test for Easytronic (M20 MTA)
- Additional Functions of Easytronic (M20 MTA)
- Necessary Commissioning Routines for the Easytronic after Servicing/Repair (M20 MTA)
- Programming Transmission Parameters (M20 MTA)
- Determining the Contact Point (M20 MTA)
- Transmission, Remove and Install (Z13DTH/M20 MTA)
- Safety guidelines, Easytronic (M20 MTA)
- Replace clutch module (M20 MTA)
- Remove and install supply unit (M20 MTA)
- Overhaul supply unit (M20 MTA)
- Replace high-pressure line - supply unit to gearshift module (M20 MTA)
- Replace high-pressure line - gearshift module to clutch module (M20 MTA)
- Replace output speed sensor (M20 MTA)
- Replace clutch position sensor (M20 MTA)
- Replace shift/selector position sensor (M20 MTA)
- Replace electronic control unit (M20 MTA)
- Remove and install gearshift module (M20 MTA)
- Replace MTA system assembly (M20 MTA)
- Description and Operation › End shield cover F13 / F17 transmission
Component Locator14 pages
- Overview of components in and on the transmission (F13+)
- Overview end plate (F13+)
- Overview main shaft (F13+/F13+ MTA)
- Overview drive shaft (F13+)
- Overview gear wheels (F13+/F13+ MTA)
- Overview synchronisation (F13+)
- Overview synchroniser body assembly (F13+/F13+ MTA)
- Overview synchronising rings (F13+/F13+ MTA)
- Overview differential (F13+/F13+ MTA)
- Overview differential tapered roller bearing outside ring (F13+/F13+ MTA)
- Overview of the Components in and on the Transmission (F13)
- Overview of the Components in and on the Transmission (F17+)
- Overview of Easytronic Transmission Components (F13 MTA/F17+ MTA)
- Survey of Components on the Easytronic Transmission (M20 MTA)
- Special Tools and Equipment › Special Service Tools
Diagnostic Information and Procedures › Diagnostic Procedures93 pages
MTA (Easytronic) (F13-5MTA/F17-5MTA)45 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests30 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Start Up Operation
- B-008 Complaint: Stopping of the Vehicle
- B-009 Complaint: Shifting Operations
- B-010 Complaint: Driving Performance
- B-011 Complaint: Reverse Light
- B-012 Complaint: LCD-Display
- B-013 ACTUATOR TEST
- B-014 CONTROL TEST
- B-015 ADDITIONAL FUNCTIONS
- B-016 Mechanical and/or Hydraulic Check
- B-017 Check: Pressure Loss
- B-018 Trouble Codes: Check 1
- B-019 Trouble Codes: Check 2
- B-020 Trouble Codes: Check 3
- B-021 Function Check: Intake Air Temperature Switch Circuit
- B-022 Check: Coolant-Temperature Sensor
- B-023 Check: Accelerator Pedal Position
- B-024 Check: Engine Speed Signal
- B-025 Check: Engine Torque Signal
- B-026 Distance Signal Check
- B-027 Check: Brake Light Switch Signal
- B-028 Check: Instrument
- B-029 Check: Engine
- B-030 Programming: Variant Configuration
C-xx Fault Isolation Procedures11 pages
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Clutch Circuit
- C-008 Selector Position Switch Circuit
- C-009 Shift Motor Circuit
- C-010 Select Motor Circuit
- C-011 Telltale Circuit
MTA (Easytronic) (M20-6MTA/M32-6MTA)48 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests25 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Start Up Operation
- B-008 Complaint: Stopping of the Vehicle
- B-009 Complaint: Shifting Operations
- B-010 Complaint: Driving Performance
- B-011 Complaint: Reverse Light
- B-012 Complaint: LCD-Display
- B-013 ACTUATOR TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Fuse Check 1
- B-016 Fuse Check 2
- B-017 Check: Outside Temperature Sensor
- B-018 Check: Coolant-Temperature Sensor
- B-019 Check: Accelerator Pedal Position
- B-020 Check: Engine Speed Signal
- B-021 Check: Engine Torque Signal
- B-022 Distance Signal Check
- B-023 Check: Brake Light Switch Signal
- B-024 Check: Instrument
- B-025 Check: Engine
C-xx Fault Isolation Procedures19 pages
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Clutch Solenoid Valve Circuit
- C-008 Selector Position Switch Circuit
- C-009 Solenoid Valve Shift 1 Circuit
- C-010 Select Solenoid Valve Circuit
- C-011 Solenoid Valve Shift 2 Circuit
- C-012 Hydraulic Pressure Sensor Circuit
- C-013 Transmission Input Speed Sensor Circuit
- C-014 Clutch Position Sensor Circuit
- C-015 Shift Position Sensor Circuit
- C-016 Select Position Sensor Circuit
- C-017 Hydraulic Pump Circuit
- C-018 Clutch Circuit
- C-019 Telltale Circuit
Schematic and Routing Diagrams3 pages
Drive Shaft6 pages
Repair Instructions4 pages
- Replace drive shaft and/or ball bearing (F13/F13 MTA)
- Drive Shaft, Replace (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing up to MY 2007.5 (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing MY 2008 onward (F17+/F17+ MTA)
Component Locator2 pages
Main Shaft11 pages
Repair Instructions8 pages
- Dismantle and assemble main shaft (F13/F13 MTA)
- Remove and install gear wheels (F13/F13 MTA)
- Remove and install synchro body assembly (F13/F13 MTA)
- Main Shaft, Dismantle and Assemble (F17+/F17+ MTA)
- Remove and install gear wheels (F17+/F17+ MTA)
- Synchro Body Assembly, Remove and Install (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing up to MY 2007.5 (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing MY 2008 onward (F17+/F17+ MTA)
End Shield6 pages
Component Locator2 pages
Synchronizer Springs › Repair Instructions2 pages
Easytronic transmission shift module › Repair Instructions2 pages
- Easytronic selector lever › Repair Instructions › Selector Lever, Replace (F13 MTA/F17+ MTA/M20 MTA)
- Easytronic wiring harness › Repair Instructions › Replace MTA transmission wiring harness (F13 MTA/F17+ MTA)
- Manual Transmission F 16/F 18/F 20/F 25/F35 › Repair Instructions › Identification of Transmission
Transmission Shift Linkage24 pages
Repair Instructions22 pages
- Gearshift cover, dismantle and reassemble (F13+)
- Transmission Shift Linkage, Adjust (F13/F13+)
- Transmission Shift Linkage, Adjust (F 17+)
- Set transmission parameters (F13 MTA/F17+ MTA)
- Shift Linkage, Adjust (F 23)
- Transmission Shift Linkage, Adjust (M20/M32)
- Manual Shift Lever, Replace (F13/F13 +/F17+)
- Manual Gearshift Lever, Replace (M20/M32)
- Selector Lever, Replace (F13 MTA/F17+ MTA/M20 MTA)
- Winter Program Spring-loaded Switch, Repalce (F13 MTA/F17+ MTA/M20 MTA)
- Gearshift Linkage, Remove and Install (F13/F13+/F17+)
- Bellows on Shift Rod, Replace (F13/F13+/F17+)
- Transmission Relay Point, Remove and Install (F13/F13+/F17+)
- Gearshift Cables, Replace (M20/M32)
- Gearbox Cover, Remove and Install (F13/F13+/F17+)
- Gearbox Cover, Dismantle and Assemble (F13/F17+)
- Gearshift Module, Remove and Install (F17+ MTA)
- Replace MTA transmission wiring harness (F13 MTA/F17+ MTA)
- Remove and install gear shift assembly (F23)
- Gear Shift Assembly, Remove and Install (M20/M32)
- Remove and install gearshift module (F13 MTA)
- Replace gearshift cable clamping pieces (M20/M32)
Component Locator2 pages
Manual Transmission F 28/6 F 40/6 M20/6 M 32/631 pages
Repair Instructions15 pages
- Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
- Assistance with Analysis if There are Complaints of Selection Problems
- Identification of Transmission
- Transmission Shift Linkage, Adjust (M20/M32)
- Manual Gearshift Lever, Replace (M20/M32)
- Reversing Lamp Switch, Replace (M20/M32)
- Transmission, Remove and Install (Z20LEL, Z20LEH, Z20LER/M32)
- Gear Shift Assembly, Remove and Install (M20/M32)
- Transmission, Remove and Install (Z13DTH/M20)
- Transmission, Remove and Install (Z19DTL, Z19DT, Z19DTH/M32)
- Replace gearshift cable clamping pieces (M20/M32)
- Transmission, Remove and Install (Z17DTH/M32)
- Transmission, Remove and Install (Z16LET/M32)
- Remove and install transmission (Z17DTJ/DTR, A17DTJ/DTR- M32)
- Transmission, Remove and Install (Z22YH/M32)
- Component Locator › Overview of Shift Mechanism (M20/M32)
- Special Tools and Equipment › Special Service Tools
Technical Service Bulletins7 pages
- Inoperative - Totally, Partially › Transmission M20/M32 - Malfunction
- Poor Operation, Incorrect Operation › Transmission M20/M32 - Malfunction
- Excessive Effort, Hard Work › M20/M32 Transmission - Inexact shifting and/or scraping noise during shifting from 3rd into 4th gear
- Excessive, Indifferent Play › Transmission M20/M32 - Malfunction
- Poor Fit › Transmission M20/M32 - Malfunction
Schematic and Routing Diagrams2 pages
Automatic Transmission Front Wheel Drive379 pages
Automatic Transmission AF 13/17/14/20/22/30258 pages
Repair Instructions51 pages
- Test specification for selector level safety functions in automatic transmissions
- Identification of automatic transmission
- Mechanical fault without fault code
- Multi-disc Brake Assembly B2, Remove and Install (AF17)
- Main Housing, Replace (AF17)
- Converter Housing, Replace (AF17)
- Remove and install valve body cover (AF17)
- Selector Lever Position Switch, Replace (Z18XER/A18XER - AF17)
- Transmission, Remove and Install (Z18XER/A18XER - AF17)
- Check and correct transmission fluid level (AF22)
- Check transmission fluid pressure (AF22) (mechanical)
- Replace selector lever position switch (AF22)
- Seal valve body cover (AF22)
- Transmission Input/Output Speed Sensor, Replace (AF22)
- Replace solenoid valve in transmission (AF22)
- Valve Body, Remove and Install (Transmission Installed) (AF22)
- Replace fluid filler tube (AF22)
- Replace fluid cooler line / fluid cooler hose - return line (AF22)
- Replace fluid cooler line / fluid cooler hose - supply line (AF22)
- Replace fluid cooler line/fluid cooler hose - both (AF22)
- Fluid Temperature Sensor, Remove and Install (AF22)
- Remove and install transmission (AF22)
- Fluid Pump, Replace (AF22)
- Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF22)
- Multi-disc Brakes B1, Remove and Install (AF22)
- Multi-disc Brake Assembly B2, Remove and Install (AF22)
- Replace freewheel F1 (AF22)
- Freewheel F1, Dismantle and Assemble (AF22)
- Rear Cover with Piston C1, Remove and Install (AF22)
- Rear Cover with Piston C1, Dismantle and Assemble (AF22)
- Assembly, Drive Shaft with Multi-plate Clutch C1 and C2, Remove and Install (AF22)
- Multi-plate clutch C1 and C2, Dismantle and Assemble (AF22)
- Planetary Gear Set P1, Remove and Install (AF22)
- Planetary Gear Set P1, Dismantle and Assemble (AF22)
- Multi-disc Brakes B3 and Freewheel F2, Remove and Install (AF22)
- Replace freewheel F2 (AF22)
- Replace intermediate drive gear (AF22)
- Parking Lock Assembly, Replace (AF22)
- Differential, Replace (AF22)
- Differential Gear, Overhaul (AF22)
- Replace differential gear tapered roller bearing outer rings and/or adjust pre-tension (AF22)
- Replace planetary gear P2 (AF22)
- Multi-plate Clutch C3, Freewheel F3 and Brake Band B4, Remove and Install (AF22)
- Multi-plate Clutch C3 and Freewheel F3, Dismantle and Assemble (AF22)
- Reduction Brake Piston B3, Dismantle and Assemble (AF22)
- Transmission Secondary Housing, Replace (AF22)
- Main Housing, Replace (AF22)
- Valve Body, Remove and Install (Transmission Removed) (AF22)
- Fluid Pump, Dismantle and Assemble (AF22)
- Change transmission fluid (AF17)
- Change transmission fluid (AF22)
Component Locator26 pages
- Overview - Transmission Housing, Attaching Parts (AF17)
- Overview - Transmission Housing (AF17)
- Overview - Assemblies (AF17)
- Overview - Fluid Pump (AF22)
- Overview - Housing, Attaching Parts (AF22)
- Overview - Housing Parts (AF22)
- Overview - Assemblies (AF22)
- Overview - Thrust Bearing Assembly (AF22)
- Overview - Fluid Pump with Multi-disc Brakes B1 (AF22)
- Overview - Fluid Pump with Multi-disc Brakes B2 (AF22)
- Overview - Freewheel F1 (AF22)
- Overview - Rear Cover with Piston C1 (AF22)
- Overview - Multi-Plate Clutch C1 and C2 (AF22)
- Overview - Planetary Gear Set P1 (AF22)
- Overview - Multi-disc Brakes B3 and Freewheel F2 (AF22)
- Overview - Freewheel F2 (AF22)
- Overview - Intermediate Drive Gear (AF22)
- Overview - Parking Lock Assembly (AF22)
- Overview - Differential Gear (AF22)
- Overview - Planetary Gear Set P2 (AF22)
- Overview - Multi-plate Clutch Assembly C3 and Freewheel F3 (AF22)
- Overview - Brake B3 (AF22)
- Overview - Valve Body Assembly (AF22)
- Overview - Front Valve Body (AF22)
- Overview - Central Valve Body (AF22)
- Overview - Rear Valve Body (AF22):
- Special Tools and Equipment › Special Service Tools
Diagnostic Information and Procedures › Diagnostic Procedures104 pages
AF 17-4 Electronic 4-Speed Automatic Transmission52 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests24 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Check: Transmission Oil Circuit
- B-017 Check: Selector Position
- B-018 Check: Brake Light Switch Signal
- B-019 Check: Engine Speed Signal
- B-020 Check: Accelerator Pedal Position
- B-021 Check: Engine Torque Signal
- B-022 Check: Gear Ratio
- B-023 Check: Sport Mode
- B-024 Check: Engine
C-xx Fault Isolation Procedures24 pages
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Automatic Transmission Oil-Level Check
- C-008 Automatic Transmission Colour and Particle Check
- C-009 Electrical Ignition-Key Lock Circuit
- C-010 Selector Position Switch Circuit
- C-011 Input/Turbine Speed Sensor Circuit
- C-012 Automatic Transmission Output Speed Circuit
- C-013 Automatic Transmission Fluid Temperature Sensor Circuit
- C-014 Winter Program Switch Circuit
- C-015 Pressure Control Solenoid Circuit
- C-016 1-2/3-4 Shift Solenoid Circuit
- C-017 2-3 Shift Solenoid Circuit
- C-018 Neutral Shift Solenoid Circuit
- C-019 Torque Converter Clutch Circuit
- C-020 Gear Recognition Circuit
- C-021 Telltale Circuit
- C-022 Automatic Transmission Oil Pressure Check at Idle Speed
- C-023 Automatic Transmission Stall Speed Check
- C-024 Automatic Transmission Oil Pressure Check at Stall Speed
AF 22-4 Electronic 4-Speed Automatic Transmission52 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests24 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Check: Transmission Oil Circuit
- B-017 Check: Selector Position
- B-018 Check: Brake Light Switch Signal
- B-019 Check: Engine Speed Signal
- B-020 Check: Accelerator Pedal Position
- B-021 Check: Engine Torque Signal
- B-022 Check: Gear Ratio
- B-023 Check: Instrument
- B-024 Check: Engine
C-xx Fault Isolation Procedures24 pages
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Automatic Transmission Oil-Level Check
- C-007 Automatic Transmission Colour and Particle Check
- C-008 Electrical Selector-Lever Lock Circuit
- C-009 Selector Position Switch Circuit
- C-010 Input/Turbine Speed Sensor Circuit
- C-011 Automatic Transmission Output Speed Circuit
- C-012 Automatic Transmission Fluid Temperature Sensor Circuit
- C-013 Winter Program Switch Circuit
- C-014 Pressure Control Solenoid Circuit
- C-015 1-2/3-4 Shift Solenoid Circuit
- C-016 2-3 Shift Solenoid Circuit
- C-017 Neutral Shift Solenoid Circuit
- C-018 Torque Converter Clutch Circuit
- C-019 Drive Position Display Circuit
- C-020 Gear Recognition Circuit
- C-021 Telltale Circuit
- C-022 Automatic Transmission Oil Pressure Check at Idle Speed
- C-023 Automatic Transmission Stall Speed Check
- C-024 Automatic Transmission Oil Pressure Check at Stall Speed
- Technical Service Bulletins › Poor Operation, Incorrect Operation › AF13/AF17 transmission - No drive in reverse or second gear and/or trouble code P0730 stored
Schematic and Routing Diagrams4 pages
Circuit Diagram2 pages
Brake Band › Repair Instructions2 pages
- Seals › Repair Instructions › Replace axle shaft seal rings (AF17/AF22/AF40)
- Torque Converter › Repair Instructions › Replace converter and/or fluid pump seal ring (AF17 / AF22)
- Fluid Filler Tube › Repair Instructions › Fluid Filler Tube and/or Seal Ring, Replace (AF17)
- Fluid Cooler Lines › Repair Instructions › Fluid Cooler Lines and Connection Hoses, Replace (AF17)
Fluid Pump › Repair Instructions3 pages
Cable for Selector Lever › Repair Instructions2 pages
- Governor › Repair Instructions › Replace electronic control unit (AF17 / AF22)
Valve Body9 pages
Repair Instructions8 pages
- Valve Body, Remove and Install (Transmission Removed) (AF17)
- Valve Body, Dismantle and Assemble (AF17)
- Front Valve Body, Dismantle and Assemble (AF17)
- Centre Valve Body, Dismantle and Assemble (AF17)
- Rear Valve Body, Dismantle and Assemble (AF17)
- Solenoid Valves, Check (AF17 / AF22)
- Solenoid Valves or Pressure Regulator, Remove and Install (AF17)
- Valve Body, Remove and Install (AF17) (Transmission Installed)
- Component Locator › Overview - Valve Body (AF17)
Selector Lever11 pages
Repair Instructions10 pages
- Selector Lever Position Switch, Check (AF17 / AF22)
- Selector Lever Position Switch, Adjust (AF17 / AF22)
- Unlocking Selector Lever Lock in the Event of a Malfunction (AF17 / AF22)
- Diode Unit, Selector Lever Position, Remove and Install (AF17 / AF22)
- 'Winter Program' Push Button, Replace (AF17 / AF22)
- 'Sport/Economy Program' Push Button, Replace (AF17 / AF22)
- Selector Lever Cover, Remove and Install (AF17 / AF22)
- Replace selector lever (AF17 / AF22)
- Contact Switch Unlocking Ignition Lock / Selector Lever Lock, Replace (AF17 / AF22)
- Selector Lever Lock Magnetic Switch, Replace (AF17 / AF22)
- Component Locator › Overview - selector lever
- Fluid Temperature Sensor › Repair Instructions › Fluid Temperature Sensor, Replace (AF17)
- Wheel Speed Sensor › Repair Instructions › Transmission Input/Output Speed Sensor, Replace (AF17)
Transmission Oil › Repair Instructions2 pages
Differential › Repair Instructions3 pages
Multi-plate clutch8 pages
Repair Instructions6 pages
- Assembly, Drive Shaft with Multi-plate Clutch C2, Remove and Install (AF17)
- Assembly, Drive Shaft with Multi-plate Clutch C2, Dismantle and Assemble (AF17)
- Multi-clutch Assembly C1, Remove and Install (AF17)
- Multi-clutch Assembly C1, Dismantle and Assemble (AF17)
- Multi-plate Clutch Assembly C0 and C3, Remove and Install (AF17)
- Multi-clutch Assembly C0 and C3, Dismantle and Assemble (AF17)
Intermediate gear › Repair Instructions2 pages
Internal gear6 pages
Repair Instructions4 pages
- Rear Ring Gear Assembly with Freewheel F0, Remove and Install (AF17)
- Rear Ring Gear Assembly with Freewheel F0, Dismantle and Assemble (AF17)
- Front Ring Gear Assembly with Freewheel F1 and Planetary Carrier, Remove and Install (AF17)
- Rear Front Ring Gear Assembly with Freewheel F1, Dismantle and Assemble (AF17)
- Thrust bearing › Component Locator › Thrust Bearing Assembly (AF17)
Automatic Transmission AF 23/333 pages
Automatic Transmission AF 40118 pages
- Component Locator › Overview - Automatic Transmission (AF40)
- Special Tools and Equipment › Special Service Tools
Diagnostic Information and Procedures › Diagnostic Procedures72 pages
AF 40-6 Electronic 6-Speed Automatic Transmission52 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests30 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Mechanical and/or Hydraulic Check
- B-017 Mechanical Function Check
- B-018 Check: Selector Position
- B-019 Check: Brake Light Switch Signal
- B-020 Check: Engine Speed Signal
- B-021 Check: Accelerator Pedal Position
- B-022 Check: Engine Torque Signal
- B-023 Check: Gear Ratio
- B-024 Check: Vehicle Speed Signal
- B-025 Check: Coolant-Temperature Sensor
- B-026 Check: Manual Shift Mode
- B-027 Check: Winter Mode
- B-028 Check: Functionality of Adjacent Systems
- B-029 Check: Instrument
- B-030 Check: Engine
C-xx Fault Isolation Procedures18 pages
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Automatic Transmission Oil-Level Check
- C-006 Automatic Transmission Colour and Particle Check
- C-007 Input/Turbine Speed Sensor Circuit
- C-008 Automatic Transmission Output Speed Circuit
- C-009 Automatic Transmission Fluid Temperature Sensor Circuit
- C-010 Shift Solenoid Valve 1 Circuit
- C-011 Shift Solenoid Valve 2 Circuit
- C-012 Linear Solenoid Valve - Torque Converter Clutch Circuit
- C-013 Linear Solenoid Valve - Load Circuit
- C-014 Linear Solenoid Valve - Clutch 1 Circuit
- C-015 Linear Solenoid Valve - Clutch 2 Circuit
- C-016 Linear Solenoid Valve - Clutch 3 Circuit
- C-017 Linear Solenoid Valve - Brake 1 Circuit
- C-018 Telltale Circuit
SLM (Shift Lever Module)20 pages
Additional Information3 pages
- A Diagnostic System Check
B-xx Functional Group Tests11 pages
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Ignition Key Lock
- B-007 Complaint: Switching Selector Lever
- B-008 ACTUATOR TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 Check: Brake Light Switch Signal
- B-011 Check: Selector Unlock Solenoid
- Technical Service Bulletins › Warning Lights, Telltale › AF40 Automatic Transmission - SVS activated P0602, U2101, P1700 set in TCM
Schematic and Routing Diagrams3 pages
- Seals › Repair Instructions › Replace axle shaft seal rings (AF17/AF22/AF40)
- Torque Converter › Repair Instructions › Remove and install torque converter (AF40)
- Wiring Harness › Component Locator › Overview - Automatic Transmission Wiring Harness (AF40)
- Fluid Cooler Lines › Repair Instructions › Replace fluid cooler line/fluid cooler hose - both (AF40)
Cable for Selector Lever › Repair Instructions2 pages
Valve Body › Repair Instructions2 pages
Selector Lever › Repair Instructions8 pages
- Adjust selector lever position switch (AF40)
- Releasing selector lever lock in event of malfunction (AF40)
- 'Winter Program' Push Button, Replace (AF40)
- Replace selector lever position switch (AF40)
- Remove and install selector lever cover (AF40)
- Replace selector lever (AF40)
- Replace magnetic switch of selector lever lock (AF40)
- Remove and install selector lever control unit (AF40)
- Fluid Temperature Sensor › Repair Instructions › Fluid Temperature Sensor, Remove and Install (AF40)
- Wheel Speed Sensor › Component Locator › Overview - Speed Sensors (AF40)
Transmission Oil4 pages
Repair Instructions2 pages
Component Locator2 pages
- Differential › Repair Instructions › Replace axle shaft seal rings (AF17/AF22/AF40)